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AON3D-M2/docs/wiring.md

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# AON3D M2+ Wiring Guide - BTT Octopus Pro v1.0.1
## Motor Driver Connections (External DM542T)
Since you're using external DM542T drivers, only **STEP**, **DIR**, and **ENABLE** signals are needed from the Octopus Pro. The drivers handle their own current and microstepping via DIP switches.
### Motor Pin Assignments
| Motor | Function | Octopus Header | STEP Pin | DIR Pin | ENABLE Pin |
|-------|----------|----------------|----------|---------|------------|
| MOTOR0 | X Axis (Carriage 0) | MOTOR0 | PF13 | PF12 | PF14 |
| MOTOR1 | X2 / Dual Carriage | MOTOR1 | PG0 | PG1 | PF15 |
| MOTOR2 | Y Axis | MOTOR2 | PF11 | PG3 | PG5 |
| MOTOR3 | Y1 Axis | MOTOR3 | PG4 | PC1 | PA0 |
| MOTOR4 | Z Axis | MOTOR4 | PF9 | PF10 | PG2 |
| MOTOR5 | Z1 Axis | MOTOR5 | PC13 | PF0 | PF1 |
| MOTOR6 | Extruder 0 | MOTOR6 | PE2 | PE3 | PD4 |
| MOTOR7 | Extruder 1 | MOTOR7 | PE6 | PA14 | PE0 |
### DM542T Wiring per Motor
```
Octopus Pro Motor Header DM542T Driver
======================== =============
STEP (pin 2) ───────────────► PUL+
GND (pin 1) ───────────────► PUL-
DIR (pin 3) ───────────────► DIR+
GND (pin 1) ───────────────► DIR-
EN (pin 4) ───────────────► ENA+
GND (pin 1) ───────────────► ENA-
```
**Note:** The Octopus Pro motor headers have a 4-pin connector:
- Pin 1: GND
- Pin 2: STEP
- Pin 3: DIR
- Pin 4: EN (active low)
---
## Endstop Connections
| Endstop | Function | Octopus Pin | Header |
|---------|----------|-------------|--------|
| DIAG0 | X Min (Carriage 0) | PG6 | DIAG0 |
| DIAG1 | X Max (Dual Carriage) | PG9 | DIAG1 |
| DIAG2 | Y Min | PG10 | DIAG2 |
| DIAG3 | Y1 (optional) | PG11 | DIAG3 |
| DIAG4 | Z Min | PG12 | DIAG4 |
| DIAG5 | Z1 (optional) | PG13 | DIAG5 |
| Probe | Bed probe | PG15 | PROBE |
### Endstop Wiring
```
Endstop Switch Octopus Pro
============== ===========
Signal ─────────────────► S (Signal)
GND ────────────────────► G (Ground)
(VCC optional) ─────────► V (+5V for powered sensors)
```
---
## Heater Connections
| Heater | Function | Octopus Pin | Header | Max Current |
|--------|----------|-------------|--------|-------------|
| HE0 | Extruder 0 Hotend | PA2 | HE0 | 5A |
| HE1 | Extruder 1 Hotend | PA3 | HE1 | 5A |
| HE2 | Chamber Heater | PB10 | HE2 | 5A |
| HB | Heated Bed | PA1 | HB | 10A (use SSR for high power beds) |
**Important:** For high-power heated beds (>10A), use a Solid State Relay (SSR) controlled by the HB output.
---
## Thermistor Connections
| Sensor | Function | Octopus Pin | Header |
|--------|----------|-------------|--------|
| T0 | Extruder 0 Temperature | PF4 | TH0 |
| T1 | Extruder 1 Temperature | PF5 | TH1 |
| T2 | Chamber Temperature | PF6 | TH2 |
| TB | Bed Temperature | PF3 | TB |
### Thermistor Wiring
```
Thermistor Octopus Pro
========== ===========
Wire 1 ─────────────────► T (Thermistor signal)
Wire 2 ─────────────────► G (Ground)
```
---
## Fan Connections
| Fan | Function | Octopus Pin | Header |
|-----|----------|-------------|--------|
| FAN0 | Part Cooling (optional) | PA8 | FAN0 |
| FAN1 | Part Cooling 2 (optional) | PE5 | FAN1 |
| FAN2 | Chamber/Enclosure Fan | PD12 | FAN2 |
| FAN3 | Hotend Fan 0 (optional) | PD13 | FAN3 |
| FAN4 | Hotend Fan 1 (optional) | PE4 | FAN4 |
---
## Power Connections
### Main Power Input
- **VIN**: 24V DC (or your system voltage)
- **GND**: Ground
### Motor Power
- The DM542T drivers have their own power input - connect them to your 24-48V power supply as per DM542T specifications.
---
## DM542T DIP Switch Settings
Set the DIP switches on your DM542T drivers to match the Klipper configuration:
### Microstepping (match `microsteps` in config)
| Microsteps | SW5 | SW6 | SW7 | SW8 |
|------------|-----|-----|-----|-----|
| 16 (X,Y,E) | OFF | ON | ON | OFF |
| 4 (Z axes) | ON | ON | OFF | OFF |
### Current Setting (adjust for your motors)
Refer to DM542T documentation for current settings based on your stepper motor specifications.
---
## Octopus Pro v1.0.1 Header Layout
```
┌─────────────────────────────────────────────────────────────┐
│ BTT OCTOPUS PRO v1.0.1 │
├─────────────────────────────────────────────────────────────┤
│ │
│ [MOTOR0] [MOTOR1] [MOTOR2] [MOTOR3] [MOTOR4] │
│ X X2 Y Y1 Z │
│ │
│ [MOTOR5] [MOTOR6] [MOTOR7] │
│ Z1 E0 E1 │
│ │
│ [HE0] [HE1] [HE2] [HB] ← Heater outputs │
│ │
│ [TH0] [TH1] [TH2] [TB] ← Thermistor inputs │
│ │
│ [FAN0-5] ← Fan outputs │
│ │
│ [DIAG0-7] ← Endstop/diagnostic inputs │
│ │
│ [PROBE] ← Probe input │
│ │
│ [USB] [POWER] │
│ │
└─────────────────────────────────────────────────────────────┘
```
---
## Flashing Klipper to Octopus Pro
1. SSH into your Raspberry Pi:
```bash
ssh pi@192.168.86.20
```
2. Build Klipper firmware:
```bash
cd ~/klipper
make menuconfig
```
3. Configure for Octopus Pro v1.0.1:
- Micro-controller: **STMicroelectronics STM32**
- Processor model: **STM32F446**
- Bootloader offset: **32KiB bootloader**
- Clock Reference: **12 MHz crystal**
- Communication interface: **USB (on PA11/PA12)**
4. Build:
```bash
make clean
make
```
5. Flash via SD card:
- Copy `out/klipper.bin` to SD card as `firmware.bin`
- Insert SD card into Octopus Pro
- Power cycle the board
6. Find the serial port:
```bash
ls /dev/serial/by-id/*
```
7. Update `printer.cfg` with the correct serial port.