feat: enforce Delaunay vertices at inset boundary corners + update geometry to v2.0 with arcs

- Add explicit corner vertices of the inset boundary (w_frame offset) to Delaunay point set
- This guarantees no triangle can cross a boundary corner
- Updated test_data geometry files to v2.0 format with typed segments
- Sandbox 2 now has proper arc curves (4 arc segments) from extract_sandbox
- Preserved holes from v1.0 geometry
- Boundary vertices also enforced on keepout boundaries
This commit is contained in:
2026-02-17 13:41:24 +00:00
parent 856ff239d6
commit 18a8347765
3 changed files with 3720 additions and 2382 deletions

View File

@@ -154,29 +154,55 @@ def _add_boundary_vertices(points, geometry, params, keepout_union):
This ensures triangles conform to boundaries rather than just being
clipped. Points are spaced at approximately s_min along boundaries.
KEY: Enforce explicit vertices at every corner of the inset boundary.
This guarantees no triangle can cross a corner — the Delaunay triangulation
is forced to use these corner points as vertices.
"""
s_min = params['s_min']
w_frame = params.get('w_frame', 8.0)
new_pts = list(points)
# Add points along inset outer boundary (frame inner edge)
plate_poly = Polygon(geometry['outer_boundary'])
inner_frame = plate_poly.buffer(-w_frame)
if not inner_frame.is_empty and inner_frame.geom_type == 'Polygon':
ring = inner_frame.exterior
length = ring.length
n_pts = max(int(length / s_min), 4)
for i in range(n_pts):
frac = i / n_pts
pt = ring.interpolate(frac, normalized=True)
new_pts.append([pt.x, pt.y])
if not inner_frame.is_empty:
# Handle MultiPolygon from buffer on complex shapes
if inner_frame.geom_type == 'MultiPolygon':
inner_polys = list(inner_frame.geoms)
else:
inner_polys = [inner_frame]
for inner_poly in inner_polys:
ring = inner_poly.exterior
# 1) ENFORCE corner vertices: add every vertex of the inset boundary
# These are the actual corner points — critical for preventing crossovers
coords = list(ring.coords)[:-1] # skip closing duplicate
for cx, cy in coords:
new_pts.append([cx, cy])
# 2) Add evenly spaced points along edges for density
length = ring.length
n_pts = max(int(length / s_min), 4)
for i in range(n_pts):
frac = i / n_pts
pt = ring.interpolate(frac, normalized=True)
new_pts.append([pt.x, pt.y])
# Also add inner ring vertices (for any holes in the inset boundary)
for interior in inner_poly.interiors:
for cx, cy in list(interior.coords)[:-1]:
new_pts.append([cx, cy])
# Add points along hole keepout boundaries
if not keepout_union.is_empty:
geoms = [keepout_union] if keepout_union.geom_type == 'Polygon' else list(keepout_union.geoms)
for geom in geoms:
ring = geom.exterior
# Enforce corner vertices on keepout boundaries too
for cx, cy in list(ring.coords)[:-1]:
new_pts.append([cx, cy])
length = ring.length
n_pts = max(int(length / (s_min * 0.7)), 6)
for i in range(n_pts):