feat: Complete working optimization pipeline with stress extraction

COMPLETE PIPELINE VALIDATED:
- Stress extraction: 197.65 MPa (CTETRA elements) ✓
- Displacement extraction: 0.322 mm ✓
- Model parameter updates in .prt files ✓
- Optuna optimization with TPE sampler ✓
- Constraint handling (displacement < 1.0 mm) ✓
- Results saved to CSV/JSON ✓

Test Results (5 trials):
- All extractors working correctly
- Parameters updated successfully
- Constraints validated
- History and summary files generated

New Files:
- examples/test_stress_displacement_optimization.py
  Complete pipeline test with stress + displacement

- examples/test_displacement_optimization.py
  Displacement-only optimization test

- examples/run_optimization_real.py
  Full example with all extractors

- examples/check_op2.py
  OP2 diagnostic utility

- examples/bracket/optimization_config_stress_displacement.json
  Config: minimize stress, constrain displacement

- examples/bracket/optimization_config_displacement_only.json
  Config: minimize displacement only

Updated:
- .gitignore: Exclude NX output files and optimization results
- examples/bracket/optimization_config.json: Updated paths

Next Step: Integrate NX solver execution for real optimization
This commit is contained in:
2025-11-15 11:23:57 -05:00
parent 723b71e60b
commit 226ede2a24
8 changed files with 556 additions and 44 deletions

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examples/check_op2.py Normal file
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"""
Quick OP2 diagnostic script
"""
from pyNastran.op2.op2 import OP2
from pathlib import Path
op2_path = Path("examples/bracket/bracket_sim1-solution_1.op2")
print("="*60)
print("OP2 FILE DIAGNOSTIC")
print("="*60)
print(f"File: {op2_path}")
op2 = OP2()
op2.read_op2(str(op2_path))
print("\n--- AVAILABLE DATA ---")
print(f"Has displacements: {hasattr(op2, 'displacements') and bool(op2.displacements)}")
print(f"Has velocities: {hasattr(op2, 'velocities') and bool(op2.velocities)}")
print(f"Has accelerations: {hasattr(op2, 'accelerations') and bool(op2.accelerations)}")
# Check stress tables
stress_tables = {
'cquad4_stress': 'CQUAD4 elements',
'ctria3_stress': 'CTRIA3 elements',
'ctetra_stress': 'CTETRA elements',
'chexa_stress': 'CHEXA elements',
'cbar_stress': 'CBAR elements'
}
print("\n--- STRESS TABLES ---")
has_stress = False
for table, desc in stress_tables.items():
if hasattr(op2, table):
table_obj = getattr(op2, table)
if table_obj:
has_stress = True
subcases = list(table_obj.keys())
print(f"\n{table} ({desc}): Subcases {subcases}")
# Show data from first subcase
if subcases:
data = table_obj[subcases[0]]
print(f" Data shape: {data.data.shape}")
print(f" Data dimensions: timesteps={data.data.shape[0]}, elements={data.data.shape[1]}, values={data.data.shape[2]}")
print(f" All data min: {data.data.min():.6f}")
print(f" All data max: {data.data.max():.6f}")
# Check each column
print(f" Column-wise max values:")
for col in range(data.data.shape[2]):
col_max = data.data[0, :, col].max()
print(f" Column {col}: {col_max:.6f}")
# Find max von Mises (usually last column)
von_mises_col = data.data[0, :, -1]
max_vm = von_mises_col.max()
max_idx = von_mises_col.argmax()
print(f" Von Mises (last column):")
print(f" Max: {max_vm:.6f} at element index {max_idx}")
if not has_stress:
print("NO STRESS DATA FOUND")
# Check displacements
if hasattr(op2, 'displacements') and op2.displacements:
print("\n--- DISPLACEMENTS ---")
subcases = list(op2.displacements.keys())
print(f"Subcases: {subcases}")
for subcase in subcases:
disp = op2.displacements[subcase]
print(f"Subcase {subcase}:")
print(f" Shape: {disp.data.shape}")
print(f" Max displacement: {disp.data.max():.6f}")
# Check grid point weight (mass)
if hasattr(op2, 'grid_point_weight') and op2.grid_point_weight:
print("\n--- GRID POINT WEIGHT (MASS) ---")
gpw = op2.grid_point_weight
print(f"Total mass: {gpw.mass.sum():.6f}")
else:
print("\n--- GRID POINT WEIGHT (MASS) ---")
print("NOT AVAILABLE - Add PARAM,GRDPNT,0 to Nastran deck")
print("\n" + "="*60)