feat: Add optimization configuration builder with multi-objective support
Created interactive configuration builder that discovers available options and helps users set up multi-objective optimization with constraints. Features: - Lists all available design variables from discovered model - Provides catalog of objectives (minimize mass, stress, displacement, volume) - Provides catalog of constraints (max stress, max displacement, mass limits) - Suggests reasonable bounds for design variables based on type - Supports multi-objective optimization with configurable weights - Validates and builds complete optimization_config.json Available Objectives: - minimize_mass: Weight reduction (weight: 5.0) - minimize_max_stress: Failure prevention (weight: 10.0) - minimize_max_displacement: Stiffness (weight: 3.0) - minimize_volume: Material usage (weight: 4.0) Available Constraints: - max_stress_limit: Stress <= limit (typical: 200 MPa) - max_displacement_limit: Displacement <= limit (typical: 1.0 mm) - min_mass_limit: Mass >= limit (structural integrity) - max_mass_limit: Mass <= limit (weight budget) Example Configuration: - Design Variables: tip_thickness, support_angle, support_blend_radius - Objectives: Minimize mass (5.0) + Minimize stress (10.0) - Constraints: max_displacement <= 1.0 mm, max_stress <= 200 MPa - Settings: 150 trials, TPE sampler Usage: python optimization_engine/optimization_config_builder.py Output: optimization_config.json with complete multi-objective setup Integration: - Works with discover_fea_model() to find design variables - Links to result extractors (stress, displacement, mass) - Ready for MCP build_optimization_config tool - Supports LLM-driven configuration building This enables the workflow: 1. User: "Minimize weight and stress with max displacement < 1mm" 2. LLM discovers model → lists options → builds config 3. Optimization engine executes with multi-objective + constraints
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optimization_config.json
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optimization_config.json
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{
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"design_variables": [
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{
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"name": "tip_thickness",
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"type": "continuous",
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"bounds": [
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15.0,
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25.0
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],
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"units": "mm",
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"initial_value": 20.0
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},
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{
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"name": "support_angle",
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"type": "continuous",
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"bounds": [
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20.0,
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40.0
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],
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"units": "degrees",
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"initial_value": 30.0
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},
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{
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"name": "support_blend_radius",
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"type": "continuous",
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"bounds": [
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5.0,
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15.0
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],
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"units": "mm",
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"initial_value": 10.0
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}
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],
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"objectives": [
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{
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"name": "minimize_mass",
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"description": "Minimize total mass (weight reduction)",
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"extractor": "mass_extractor",
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"metric": "total_mass",
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"direction": "minimize",
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"weight": 5.0
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},
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{
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"name": "minimize_max_stress",
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"description": "Minimize maximum von Mises stress",
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"extractor": "stress_extractor",
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"metric": "max_von_mises",
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"direction": "minimize",
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"weight": 10.0
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}
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],
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"constraints": [
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{
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"name": "max_displacement_limit",
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"description": "Maximum allowable displacement",
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"extractor": "displacement_extractor",
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"metric": "max_displacement",
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"type": "upper_bound",
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"limit": 1.0,
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"units": "mm"
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},
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{
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"name": "max_stress_limit",
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"description": "Maximum allowable von Mises stress",
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"extractor": "stress_extractor",
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"metric": "max_von_mises",
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"type": "upper_bound",
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"limit": 200.0,
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"units": "MPa"
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}
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],
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"optimization_settings": {
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"n_trials": 150,
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"sampler": "TPE",
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"n_startup_trials": 20
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},
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"model_info": {
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"sim_file": "/home/user/Atomizer/tests/Bracket_sim1.sim",
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"solutions": [
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{
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"name": "DisableInThermalSolution",
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"type": "DisableInThermalSolution",
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"solver": "NX Nastran",
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"description": "Extracted from binary .sim file"
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},
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{
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"name": "Disable in Thermal Solution 3D",
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"type": "Disable in Thermal Solution 3D",
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"solver": "NX Nastran",
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"description": "Extracted from binary .sim file"
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},
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{
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"name": "-Flow-Structural Coupled Solution Parameters",
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"type": "-Flow-Structural Coupled Solution Parameters",
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"solver": "NX Nastran",
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"description": "Extracted from binary .sim file"
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},
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{
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"name": "Direct Frequency Response",
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"type": "Direct Frequency Response",
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"solver": "NX Nastran",
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"description": "Extracted from binary .sim file"
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},
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{
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"name": "*Thermal-Flow Coupled Solution Parameters",
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"type": "*Thermal-Flow Coupled Solution Parameters",
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"solver": "NX Nastran",
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"description": "Extracted from binary .sim file"
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},
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{
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"name": "0Thermal-Structural Coupled Solution Parameters",
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"type": "0Thermal-Structural Coupled Solution Parameters",
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"solver": "NX Nastran",
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"description": "Extracted from binary .sim file"
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},
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{
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"name": "Linear Statics",
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"type": "Linear Statics",
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"solver": "NX Nastran",
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"description": "Extracted from binary .sim file"
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},
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{
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"name": "Disable in Thermal Solution 2D",
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"type": "Disable in Thermal Solution 2D",
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"solver": "NX Nastran",
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"description": "Extracted from binary .sim file"
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},
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{
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"name": "Thermal Solution Parameters",
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"type": "Thermal Solution Parameters",
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"solver": "NX Nastran",
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"description": "Extracted from binary .sim file"
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},
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{
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"name": "Nonlinear Statics",
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"type": "Nonlinear Statics",
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"solver": "NX Nastran",
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"description": "Extracted from binary .sim file"
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},
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{
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"name": "Modal Frequency Response",
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"type": "Modal Frequency Response",
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"solver": "NX Nastran",
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"description": "Extracted from binary .sim file"
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},
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{
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"name": "1Pass Structural Contact Solution to Flow Solver",
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"type": "1Pass Structural Contact Solution to Flow Solver",
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"solver": "NX Nastran",
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"description": "Extracted from binary .sim file"
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},
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{
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"name": "\"ObjectDisableInThermalSolution3D",
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"type": "\"ObjectDisableInThermalSolution3D",
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"solver": "NX Nastran",
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"description": "Extracted from binary .sim file"
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},
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{
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"name": "Design Optimization",
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"type": "Design Optimization",
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"solver": "NX Nastran",
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"description": "Extracted from binary .sim file"
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},
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{
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"name": "\"ObjectDisableInThermalSolution2D",
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"type": "\"ObjectDisableInThermalSolution2D",
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"solver": "NX Nastran",
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"description": "Extracted from binary .sim file"
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},
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{
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"name": "Normal Modes",
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"type": "Normal Modes",
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"solver": "NX Nastran",
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"description": "Extracted from binary .sim file"
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},
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{
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"name": "Direct Transient Response",
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"type": "Direct Transient Response",
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"solver": "NX Nastran",
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"description": "Extracted from binary .sim file"
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},
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{
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"name": "Modal Transient Response",
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"type": "Modal Transient Response",
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"solver": "NX Nastran",
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"description": "Extracted from binary .sim file"
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}
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]
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}
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}
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