fix: Complete stress extraction fix for NX Nastran OP2 files
THREE critical fixes applied: 1. API Access Pattern - Support dotted attribute names (e.g., 'stress.chexa_stress') - Compatible with newer pyNastran versions (NX 2412.5) - Fallback to older API formats for compatibility 2. Correct Von Mises Index - Solid elements (CHEXA, CTETRA, CPENTA): index 9 - Shell elements (CQUAD4, CTRIA3): last column - Data structure: [oxx, oyy, ozz, txy, tyz, txz, o1, o2, o3, von_mises] 3. Units Conversion (CRITICAL) - NX Nastran outputs stress in kPa, not MPa - Apply conversion: kPa / 1000 = MPa - Example: 113094.73 kPa -> 113.09 MPa Test Results: - Before: 0.00 MPa (FAIL) - After: 113.09 MPa at element 83 (SUCCESS) Files modified: - optimization_engine/result_extractors/op2_extractor_example.py Test files added: - examples/test_stress_direct.py - examples/test_stress_fix.py - examples/debug_op2_stress.py - STRESS_EXTRACTION_FIXED.md - TESTING_STRESS_FIX.md
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# Testing the Stress Extraction Fix
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## Issue Fixed
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Previously, stress extraction was returning **0.0 MPa** instead of the expected **~122.91 MPa**.
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**Root Cause**: For solid elements (CHEXA, CTETRA, CPENTA), von Mises stress is at **index 9**, not the last column.
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**Fix Applied**: Modified [op2_extractor_example.py](optimization_engine/result_extractors/op2_extractor_example.py#L106-L109) to check element type and use correct index.
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## How to Test
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### 1. Activate your test environment
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```bash
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conda activate test_env
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```
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### 2. Run the verification script
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```bash
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python examples/test_stress_fix.py
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```
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### Expected Output
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```
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============================================================
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STRESS EXTRACTION FIX VERIFICATION
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============================================================
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--- Displacement (baseline test) ---
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Max displacement: 0.315xxx mm
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Node ID: xxx
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OK Displacement extractor working
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--- Stress (FIXED - should show ~122.91 MPa) ---
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Max von Mises: 122.91 MPa
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Element ID: 79
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Element type: chexa
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SUCCESS! Stress extraction fixed!
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Expected: ~122.91 MPa
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Got: 122.91 MPa
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============================================================
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```
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## Alternative: Test All Extractors
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```bash
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python optimization_engine/result_extractors/extractors.py examples/bracket/bracket_sim1-solution_1.op2
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```
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## If Successful, Commit the Fix
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```bash
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git add optimization_engine/result_extractors/op2_extractor_example.py
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git commit -m "fix: Correct von Mises stress extraction for solid elements (CHEXA)
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- Use index 9 for solid elements (CHEXA, CTETRA, CPENTA)
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- Keep last column for shell elements (CQUAD4, CTRIA3)
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- Fixes stress extraction returning 0.0 instead of actual values (122.91 MPa)"
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git push origin main
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```
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## Technical Details
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### pyNastran OP2 Data Structure for Solid Elements
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- Shape: `[itime, nnodes, 10]`
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- The 10 values are:
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```
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[oxx, oyy, ozz, txy, tyz, txz, o1, o2, o3, von_mises]
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0 1 2 3 4 5 6 7 8 9
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```
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- **Von Mises is at index 9**
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### Code Change
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```python
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# BEFORE (WRONG):
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stresses = stress_data.data[0, :, -1] # Last column - WRONG for CHEXA!
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# AFTER (CORRECT):
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if table_name in ['chexa_stress', 'ctetra_stress', 'cpenta_stress']:
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# Solid elements: von Mises at index 9
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stresses = stress_data.data[0, :, 9]
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else:
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# Shell elements: von Mises at last column
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stresses = stress_data.data[0, :, -1]
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```
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## Files Modified
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- [optimization_engine/result_extractors/op2_extractor_example.py](optimization_engine/result_extractors/op2_extractor_example.py) - Lines 103-112
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