feat: Add Protocol 13 adaptive optimization, Plotly charts, and dashboard improvements

## Protocol 13: Adaptive Multi-Objective Optimization
- Iterative FEA + Neural Network surrogate workflow
- Initial FEA sampling, NN training, NN-accelerated search
- FEA validation of top NN predictions, retraining loop
- adaptive_state.json tracks iteration history and best values
- M1 mirror study (V11) with 103 FEA, 3000 NN trials

## Dashboard Visualization Enhancements
- Added Plotly.js interactive charts (parallel coords, Pareto, convergence)
- Lazy loading with React.lazy() for performance
- Code splitting: plotly.js-basic-dist (~1MB vs 3.5MB)
- Chart library toggle (Recharts default, Plotly on-demand)
- ExpandableChart component for full-screen modal views
- ConsoleOutput component for real-time log viewing

## Documentation
- Protocol 13 detailed documentation
- Dashboard visualization guide
- Plotly components README
- Updated run-optimization skill with Mode 5 (adaptive)

## Bug Fixes
- Fixed TypeScript errors in dashboard components
- Fixed Card component to accept ReactNode title
- Removed unused imports across components

🤖 Generated with [Claude Code](https://claude.com/claude-code)

Co-Authored-By: Claude <noreply@anthropic.com>
This commit is contained in:
Antoine
2025-12-04 07:41:54 -05:00
parent e74f1ccf36
commit 8cbdbcad78
270 changed files with 15471 additions and 517 deletions

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{
"$schema": "Atomizer M1 Mirror Adaptive Surrogate Optimization V11",
"study_name": "m1_mirror_adaptive_V11",
"description": "V11 - Adaptive surrogate optimization with real FEA validation. Cross-links V10 training data. NN/FEA trial differentiation for dashboard.",
"source_study": {
"path": "../m1_mirror_zernike_optimization_V10",
"database": "../m1_mirror_zernike_optimization_V10/3_results/study.db",
"iterations_dir": "../m1_mirror_zernike_optimization_V10/2_iterations",
"description": "V10 FEA data used for initial surrogate training"
},
"source_model_dir": "C:\\Users\\Antoine\\CADTOMASTE\\Atomizer\\M1-Gigabit\\Latest",
"design_variables": [
{
"name": "lateral_inner_angle",
"expression_name": "lateral_inner_angle",
"min": 25.0,
"max": 28.5,
"baseline": 26.79,
"units": "degrees",
"enabled": true
},
{
"name": "lateral_outer_angle",
"expression_name": "lateral_outer_angle",
"min": 13.0,
"max": 17.0,
"baseline": 14.64,
"units": "degrees",
"enabled": true
},
{
"name": "lateral_outer_pivot",
"expression_name": "lateral_outer_pivot",
"min": 9.0,
"max": 12.0,
"baseline": 10.40,
"units": "mm",
"enabled": true
},
{
"name": "lateral_inner_pivot",
"expression_name": "lateral_inner_pivot",
"min": 9.0,
"max": 12.0,
"baseline": 10.07,
"units": "mm",
"enabled": true
},
{
"name": "lateral_middle_pivot",
"expression_name": "lateral_middle_pivot",
"min": 18.0,
"max": 23.0,
"baseline": 20.73,
"units": "mm",
"enabled": true
},
{
"name": "lateral_closeness",
"expression_name": "lateral_closeness",
"min": 9.5,
"max": 12.5,
"baseline": 11.02,
"units": "mm",
"enabled": true
},
{
"name": "whiffle_min",
"expression_name": "whiffle_min",
"min": 35.0,
"max": 55.0,
"baseline": 40.55,
"units": "mm",
"enabled": true
},
{
"name": "whiffle_outer_to_vertical",
"expression_name": "whiffle_outer_to_vertical",
"min": 68.0,
"max": 80.0,
"baseline": 75.67,
"units": "degrees",
"enabled": true
},
{
"name": "whiffle_triangle_closeness",
"expression_name": "whiffle_triangle_closeness",
"min": 50.0,
"max": 65.0,
"baseline": 60.00,
"units": "mm",
"enabled": true
},
{
"name": "blank_backface_angle",
"expression_name": "blank_backface_angle",
"min": 4,
"max": 5.0,
"baseline": 4.23,
"units": "degrees",
"enabled": true
},
{
"name": "inner_circular_rib_dia",
"expression_name": "inner_circular_rib_dia",
"min": 480.0,
"max": 620.0,
"baseline": 534.00,
"units": "mm",
"enabled": true
}
],
"objectives": [
{
"name": "rel_filtered_rms_40_vs_20",
"description": "Filtered RMS WFE at 40 deg relative to 20 deg reference (operational tracking)",
"direction": "minimize",
"weight": 5.0,
"target": 4.0,
"units": "nm",
"extractor_config": {
"target_subcase": "3",
"reference_subcase": "2",
"metric": "relative_filtered_rms_nm"
}
},
{
"name": "rel_filtered_rms_60_vs_20",
"description": "Filtered RMS WFE at 60 deg relative to 20 deg reference (operational tracking)",
"direction": "minimize",
"weight": 5.0,
"target": 10.0,
"units": "nm",
"extractor_config": {
"target_subcase": "4",
"reference_subcase": "2",
"metric": "relative_filtered_rms_nm"
}
},
{
"name": "mfg_90_optician_workload",
"description": "Manufacturing deformation at 90 deg polishing (J1-J3 filtered RMS)",
"direction": "minimize",
"weight": 1.0,
"target": 20.0,
"units": "nm",
"extractor_config": {
"target_subcase": "1",
"reference_subcase": "2",
"metric": "relative_rms_filter_j1to3"
}
}
],
"zernike_settings": {
"n_modes": 50,
"filter_low_orders": 4,
"displacement_unit": "mm",
"subcases": ["1", "2", "3", "4"],
"subcase_labels": {"1": "90deg", "2": "20deg", "3": "40deg", "4": "60deg"},
"reference_subcase": "2"
},
"adaptive_settings": {
"max_iterations": 100,
"surrogate_trials_per_iter": 1000,
"fea_batch_size": 5,
"strategy": "hybrid",
"exploration_ratio": 0.3,
"convergence_threshold_nm": 0.3,
"patience": 5,
"min_training_samples": 30,
"retrain_epochs": 300
},
"surrogate_settings": {
"model_type": "ZernikeSurrogate",
"hidden_dims": [128, 256, 256, 128, 64],
"dropout": 0.1,
"learning_rate": 0.001,
"batch_size": 16,
"mc_dropout_samples": 30
},
"nx_settings": {
"nx_install_path": "C:\\Program Files\\Siemens\\NX2506",
"sim_file": "ASSY_M1_assyfem1_sim1.sim",
"solution_name": "Solution 1",
"op2_pattern": "*-solution_1.op2",
"simulation_timeout_s": 600,
"journal_timeout_s": 120,
"op2_timeout_s": 1800,
"auto_start_nx": true
},
"dashboard_settings": {
"trial_source_tag": true,
"fea_marker": "circle",
"nn_marker": "cross",
"fea_color": "#2196F3",
"nn_color": "#FF9800"
}
}