feat(config): Add AtomizerSpec v2.0 schema and migrate all studies

Added JSON Schema:
- optimization_engine/schemas/atomizer_spec_v2.json

Migrated 28 studies to AtomizerSpec v2.0 format:
- Drone_Gimbal studies (1)
- M1_Mirror studies (21)
- M2_Mirror studies (2)
- SheetMetal_Bracket studies (4)

Each atomizer_spec.json is the unified configuration containing:
- Design variables with bounds and expressions
- Extractors (standard and custom)
- Objectives and constraints
- Optimization algorithm settings
- Canvas layout information
This commit is contained in:
2026-01-20 13:11:23 -05:00
parent f067497e08
commit cb6b130908
31 changed files with 12281 additions and 0 deletions

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{
"meta": {
"version": "2.0",
"created": "2026-01-17T15:35:12.010333Z",
"modified": "2026-01-17T15:35:12.010333Z",
"created_by": "migration",
"modified_by": "migration",
"study_name": "drone_gimbal_arm_optimization",
"description": "Drone Camera Gimbal Support Arm - Multi-Objective Lightweight Design",
"tags": []
},
"model": {
"sim": {
"path": "1_setup\\model\\Beam_sim1.sim",
"solver": "nastran"
}
},
"design_variables": [
{
"id": "dv_001",
"name": "param_1",
"expression_name": "beam_half_core_thickness",
"type": "continuous",
"bounds": {
"min": 5,
"max": 10
},
"baseline": null,
"units": "",
"enabled": true,
"description": "Half thickness of beam core (mm) - affects weight and stiffness",
"canvas_position": {
"x": 50,
"y": 100
}
},
{
"id": "dv_002",
"name": "param_2",
"expression_name": "beam_face_thickness",
"type": "continuous",
"bounds": {
"min": 1,
"max": 3
},
"baseline": null,
"units": "",
"enabled": true,
"description": "Thickness of beam face sheets (mm) - bending resistance",
"canvas_position": {
"x": 50,
"y": 180
}
},
{
"id": "dv_003",
"name": "param_3",
"expression_name": "holes_diameter",
"type": "continuous",
"bounds": {
"min": 10,
"max": 50
},
"baseline": null,
"units": "",
"enabled": true,
"description": "Diameter of lightening holes (mm) - weight reduction",
"canvas_position": {
"x": 50,
"y": 260
}
},
{
"id": "dv_004",
"name": "param_4",
"expression_name": "hole_count",
"type": "continuous",
"bounds": {
"min": 8,
"max": 14
},
"baseline": null,
"units": "",
"enabled": true,
"description": "Number of lightening holes - balance weight vs strength",
"canvas_position": {
"x": 50,
"y": 340
}
}
],
"extractors": [
{
"id": "ext_001",
"name": "Mass Extractor",
"type": "mass",
"builtin": true,
"outputs": [
{
"name": "mass",
"metric": "total"
}
],
"canvas_position": {
"x": 740,
"y": 100
}
}
],
"objectives": [
{
"id": "obj_001",
"name": "Total mass (grams) - minimize for longer flight time",
"direction": "minimize",
"weight": 1.0,
"source": {
"extractor_id": "ext_001",
"output_name": "mass"
},
"target": 4000,
"units": "",
"canvas_position": {
"x": 1020,
"y": 100
}
},
{
"id": "obj_002",
"name": "First natural frequency (Hz) - avoid rotor resonance",
"direction": "maximize",
"weight": 1.0,
"source": {
"extractor_id": "ext_001",
"output_name": "fundamental_frequency"
},
"target": 150,
"units": "",
"canvas_position": {
"x": 1020,
"y": 200
}
}
],
"constraints": [
{
"id": "con_001",
"name": "Maximum tip displacement under 850g camera load < 1.5mm for image stabilization",
"type": "hard",
"operator": "<",
"threshold": 1.5,
"source": {
"extractor_id": "ext_001",
"output_name": "mass"
},
"penalty_config": {
"method": "quadratic",
"weight": 1000.0
},
"canvas_position": {
"x": 1020,
"y": 400
}
},
{
"id": "con_002",
"name": "Maximum von Mises stress < 120 MPa (Al 6061-T6, SF=2.3)",
"type": "hard",
"operator": "<",
"threshold": 120,
"source": {
"extractor_id": "ext_001",
"output_name": "mass"
},
"penalty_config": {
"method": "quadratic",
"weight": 1000.0
},
"canvas_position": {
"x": 1020,
"y": 500
}
},
{
"id": "con_003",
"name": "Natural frequency > 150 Hz to avoid rotor frequencies (80-120 Hz safety margin)",
"type": "hard",
"operator": ">",
"threshold": 150,
"source": {
"extractor_id": "ext_001",
"output_name": "mass"
},
"penalty_config": {
"method": "quadratic",
"weight": 1000.0
},
"canvas_position": {
"x": 1020,
"y": 600
}
}
],
"optimization": {
"algorithm": {
"type": "TPE",
"config": {
"n_startup_trials": 10
}
},
"budget": {
"max_trials": 30
},
"canvas_position": {
"x": 1300,
"y": 150
}
},
"canvas": {
"edges": [
{
"source": "dv_001",
"target": "model"
},
{
"source": "dv_002",
"target": "model"
},
{
"source": "dv_003",
"target": "model"
},
{
"source": "dv_004",
"target": "model"
},
{
"source": "model",
"target": "solver"
},
{
"source": "solver",
"target": "ext_001"
},
{
"source": "ext_001",
"target": "obj_001"
},
{
"source": "ext_001",
"target": "obj_002"
},
{
"source": "ext_001",
"target": "con_001"
},
{
"source": "ext_001",
"target": "con_002"
},
{
"source": "ext_001",
"target": "con_003"
},
{
"source": "obj_001",
"target": "optimization"
},
{
"source": "obj_002",
"target": "optimization"
},
{
"source": "con_001",
"target": "optimization"
},
{
"source": "con_002",
"target": "optimization"
},
{
"source": "con_003",
"target": "optimization"
}
],
"layout_version": "2.0"
}
}

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{
"meta": {
"version": "2.0",
"created": "2026-01-17T15:35:12.012625Z",
"modified": "2026-01-17T15:35:12.012625Z",
"created_by": "migration",
"modified_by": "migration",
"study_name": "m1_mirror_adaptive_v11",
"description": "V11 - Adaptive surrogate optimization with real FEA validation. Cross-links V10 training data. NN/FEA trial differentiation for dashboard.",
"tags": [
"mirror",
"zernike"
]
},
"model": {
"sim": {
"path": "ASSY_M1_assyfem1_sim1.sim",
"solver": "nastran"
},
"nx_settings": {
"nx_install_path": "C:\\Program Files\\Siemens\\NX2506",
"simulation_timeout_s": 600
}
},
"design_variables": [
{
"id": "dv_001",
"name": "lateral_inner_angle",
"expression_name": "lateral_inner_angle",
"type": "continuous",
"bounds": {
"min": 25.0,
"max": 28.5
},
"baseline": 26.79,
"units": "degrees",
"enabled": true,
"description": "",
"canvas_position": {
"x": 50,
"y": 100
}
},
{
"id": "dv_002",
"name": "lateral_outer_angle",
"expression_name": "lateral_outer_angle",
"type": "continuous",
"bounds": {
"min": 13.0,
"max": 17.0
},
"baseline": 14.64,
"units": "degrees",
"enabled": true,
"description": "",
"canvas_position": {
"x": 50,
"y": 180
}
},
{
"id": "dv_003",
"name": "lateral_outer_pivot",
"expression_name": "lateral_outer_pivot",
"type": "continuous",
"bounds": {
"min": 9.0,
"max": 12.0
},
"baseline": 10.4,
"units": "mm",
"enabled": true,
"description": "",
"canvas_position": {
"x": 50,
"y": 260
}
},
{
"id": "dv_004",
"name": "lateral_inner_pivot",
"expression_name": "lateral_inner_pivot",
"type": "continuous",
"bounds": {
"min": 9.0,
"max": 12.0
},
"baseline": 10.07,
"units": "mm",
"enabled": true,
"description": "",
"canvas_position": {
"x": 50,
"y": 340
}
},
{
"id": "dv_005",
"name": "lateral_middle_pivot",
"expression_name": "lateral_middle_pivot",
"type": "continuous",
"bounds": {
"min": 18.0,
"max": 23.0
},
"baseline": 20.73,
"units": "mm",
"enabled": true,
"description": "",
"canvas_position": {
"x": 50,
"y": 420
}
},
{
"id": "dv_006",
"name": "lateral_closeness",
"expression_name": "lateral_closeness",
"type": "continuous",
"bounds": {
"min": 9.5,
"max": 12.5
},
"baseline": 11.02,
"units": "mm",
"enabled": true,
"description": "",
"canvas_position": {
"x": 50,
"y": 500
}
},
{
"id": "dv_007",
"name": "whiffle_min",
"expression_name": "whiffle_min",
"type": "continuous",
"bounds": {
"min": 35.0,
"max": 55.0
},
"baseline": 40.55,
"units": "mm",
"enabled": true,
"description": "",
"canvas_position": {
"x": 50,
"y": 580
}
},
{
"id": "dv_008",
"name": "whiffle_outer_to_vertical",
"expression_name": "whiffle_outer_to_vertical",
"type": "continuous",
"bounds": {
"min": 68.0,
"max": 80.0
},
"baseline": 75.67,
"units": "degrees",
"enabled": true,
"description": "",
"canvas_position": {
"x": 50,
"y": 660
}
},
{
"id": "dv_009",
"name": "whiffle_triangle_closeness",
"expression_name": "whiffle_triangle_closeness",
"type": "continuous",
"bounds": {
"min": 50.0,
"max": 65.0
},
"baseline": 60.0,
"units": "mm",
"enabled": true,
"description": "",
"canvas_position": {
"x": 50,
"y": 740
}
},
{
"id": "dv_010",
"name": "blank_backface_angle",
"expression_name": "blank_backface_angle",
"type": "continuous",
"bounds": {
"min": 4,
"max": 5.0
},
"baseline": 4.23,
"units": "degrees",
"enabled": true,
"description": "",
"canvas_position": {
"x": 50,
"y": 820
}
},
{
"id": "dv_011",
"name": "inner_circular_rib_dia",
"expression_name": "inner_circular_rib_dia",
"type": "continuous",
"bounds": {
"min": 480.0,
"max": 620.0
},
"baseline": 534.0,
"units": "mm",
"enabled": true,
"description": "",
"canvas_position": {
"x": 50,
"y": 900
}
}
],
"extractors": [
{
"id": "ext_001",
"name": "Zernike WFE Extractor",
"type": "zernike_opd",
"builtin": true,
"config": {
"inner_radius_mm": 0,
"outer_radius_mm": 500.0,
"n_modes": 50,
"filter_low_orders": 4,
"displacement_unit": "mm",
"reference_subcase": 2
},
"outputs": [
{
"name": "rel_filtered_rms_40_vs_20",
"metric": "filtered_rms_nm"
},
{
"name": "rel_filtered_rms_60_vs_20",
"metric": "filtered_rms_nm"
},
{
"name": "mfg_90_optician_workload",
"metric": "filtered_rms_nm"
}
],
"canvas_position": {
"x": 740,
"y": 100
}
}
],
"objectives": [
{
"id": "obj_001",
"name": "Filtered RMS WFE at 40 deg relative to 20 deg reference (operational tracking)",
"direction": "minimize",
"weight": 5.0,
"source": {
"extractor_id": "ext_001",
"output_name": "rel_filtered_rms_40_vs_20"
},
"target": 4.0,
"units": "nm",
"canvas_position": {
"x": 1020,
"y": 100
}
},
{
"id": "obj_002",
"name": "Filtered RMS WFE at 60 deg relative to 20 deg reference (operational tracking)",
"direction": "minimize",
"weight": 5.0,
"source": {
"extractor_id": "ext_001",
"output_name": "rel_filtered_rms_60_vs_20"
},
"target": 10.0,
"units": "nm",
"canvas_position": {
"x": 1020,
"y": 200
}
},
{
"id": "obj_003",
"name": "Manufacturing deformation at 90 deg polishing (J1-J3 filtered RMS)",
"direction": "minimize",
"weight": 1.0,
"source": {
"extractor_id": "ext_001",
"output_name": "mfg_90_optician_workload"
},
"target": 20.0,
"units": "nm",
"canvas_position": {
"x": 1020,
"y": 300
}
}
],
"constraints": [],
"optimization": {
"algorithm": {
"type": "TPE",
"config": {
"n_startup_trials": 10
}
},
"budget": {
"max_trials": 100
},
"canvas_position": {
"x": 1300,
"y": 150
}
},
"canvas": {
"edges": [
{
"source": "dv_001",
"target": "model"
},
{
"source": "dv_002",
"target": "model"
},
{
"source": "dv_003",
"target": "model"
},
{
"source": "dv_004",
"target": "model"
},
{
"source": "dv_005",
"target": "model"
},
{
"source": "dv_006",
"target": "model"
},
{
"source": "dv_007",
"target": "model"
},
{
"source": "dv_008",
"target": "model"
},
{
"source": "dv_009",
"target": "model"
},
{
"source": "dv_010",
"target": "model"
},
{
"source": "dv_011",
"target": "model"
},
{
"source": "model",
"target": "solver"
},
{
"source": "solver",
"target": "ext_001"
},
{
"source": "ext_001",
"target": "obj_001"
},
{
"source": "ext_001",
"target": "obj_002"
},
{
"source": "ext_001",
"target": "obj_003"
},
{
"source": "obj_001",
"target": "optimization"
},
{
"source": "obj_002",
"target": "optimization"
},
{
"source": "obj_003",
"target": "optimization"
}
],
"layout_version": "2.0"
}
}

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{
"meta": {
"version": "2.0",
"created": "2026-01-17T15:35:12.013676Z",
"modified": "2026-01-17T15:35:12.013676Z",
"created_by": "migration",
"modified_by": "migration",
"study_name": "m1_mirror_adaptive_v12",
"description": "V12 - Adaptive optimization with tuned hyperparameters, ensemble surrogate, and mass constraint (<99kg).",
"tags": [
"mirror",
"zernike"
]
},
"model": {
"sim": {
"path": "ASSY_M1_assyfem1_sim1.sim",
"solver": "nastran"
},
"nx_settings": {
"nx_install_path": "C:\\Program Files\\Siemens\\NX2506",
"simulation_timeout_s": 900
}
},
"design_variables": [
{
"id": "dv_001",
"name": "lateral_inner_angle",
"expression_name": "lateral_inner_angle",
"type": "continuous",
"bounds": {
"min": 25.0,
"max": 28.5
},
"baseline": 26.79,
"units": "degrees",
"enabled": true,
"description": "",
"canvas_position": {
"x": 50,
"y": 100
}
},
{
"id": "dv_002",
"name": "lateral_outer_angle",
"expression_name": "lateral_outer_angle",
"type": "continuous",
"bounds": {
"min": 13.0,
"max": 17.0
},
"baseline": 14.64,
"units": "degrees",
"enabled": true,
"description": "",
"canvas_position": {
"x": 50,
"y": 180
}
},
{
"id": "dv_003",
"name": "lateral_outer_pivot",
"expression_name": "lateral_outer_pivot",
"type": "continuous",
"bounds": {
"min": 9.0,
"max": 12.0
},
"baseline": 10.4,
"units": "mm",
"enabled": true,
"description": "",
"canvas_position": {
"x": 50,
"y": 260
}
},
{
"id": "dv_004",
"name": "lateral_inner_pivot",
"expression_name": "lateral_inner_pivot",
"type": "continuous",
"bounds": {
"min": 9.0,
"max": 12.0
},
"baseline": 10.07,
"units": "mm",
"enabled": true,
"description": "",
"canvas_position": {
"x": 50,
"y": 340
}
},
{
"id": "dv_005",
"name": "lateral_middle_pivot",
"expression_name": "lateral_middle_pivot",
"type": "continuous",
"bounds": {
"min": 18.0,
"max": 23.0
},
"baseline": 20.73,
"units": "mm",
"enabled": true,
"description": "",
"canvas_position": {
"x": 50,
"y": 420
}
},
{
"id": "dv_006",
"name": "lateral_closeness",
"expression_name": "lateral_closeness",
"type": "continuous",
"bounds": {
"min": 9.5,
"max": 12.5
},
"baseline": 11.02,
"units": "mm",
"enabled": true,
"description": "",
"canvas_position": {
"x": 50,
"y": 500
}
},
{
"id": "dv_007",
"name": "whiffle_min",
"expression_name": "whiffle_min",
"type": "continuous",
"bounds": {
"min": 35.0,
"max": 55.0
},
"baseline": 40.55,
"units": "mm",
"enabled": true,
"description": "",
"canvas_position": {
"x": 50,
"y": 580
}
},
{
"id": "dv_008",
"name": "whiffle_outer_to_vertical",
"expression_name": "whiffle_outer_to_vertical",
"type": "continuous",
"bounds": {
"min": 68.0,
"max": 80.0
},
"baseline": 75.67,
"units": "degrees",
"enabled": true,
"description": "",
"canvas_position": {
"x": 50,
"y": 660
}
},
{
"id": "dv_009",
"name": "whiffle_triangle_closeness",
"expression_name": "whiffle_triangle_closeness",
"type": "continuous",
"bounds": {
"min": 50.0,
"max": 65.0
},
"baseline": 60.0,
"units": "mm",
"enabled": true,
"description": "",
"canvas_position": {
"x": 50,
"y": 740
}
},
{
"id": "dv_010",
"name": "blank_backface_angle",
"expression_name": "blank_backface_angle",
"type": "continuous",
"bounds": {
"min": 4,
"max": 5.0
},
"baseline": 4.23,
"units": "degrees",
"enabled": true,
"description": "",
"canvas_position": {
"x": 50,
"y": 820
}
},
{
"id": "dv_011",
"name": "inner_circular_rib_dia",
"expression_name": "inner_circular_rib_dia",
"type": "continuous",
"bounds": {
"min": 480.0,
"max": 620.0
},
"baseline": 534.0,
"units": "mm",
"enabled": true,
"description": "",
"canvas_position": {
"x": 50,
"y": 900
}
}
],
"extractors": [
{
"id": "ext_001",
"name": "Zernike WFE Extractor",
"type": "zernike_opd",
"builtin": true,
"config": {
"inner_radius_mm": 0,
"outer_radius_mm": 500.0,
"n_modes": 50,
"filter_low_orders": 4,
"displacement_unit": "mm",
"reference_subcase": 2
},
"outputs": [
{
"name": "rel_filtered_rms_40_vs_20",
"metric": "filtered_rms_nm"
},
{
"name": "rel_filtered_rms_60_vs_20",
"metric": "filtered_rms_nm"
},
{
"name": "mfg_90_optician_workload",
"metric": "filtered_rms_nm"
}
],
"canvas_position": {
"x": 740,
"y": 100
}
},
{
"id": "ext_002",
"name": "Mass Extractor",
"type": "mass",
"builtin": true,
"outputs": [
{
"name": "mass_kg",
"metric": "total"
}
],
"canvas_position": {
"x": 740,
"y": 250
}
}
],
"objectives": [
{
"id": "obj_001",
"name": "Filtered RMS WFE at 40 deg relative to 20 deg reference (operational tracking)",
"direction": "minimize",
"weight": 5.0,
"source": {
"extractor_id": "ext_001",
"output_name": "rel_filtered_rms_40_vs_20"
},
"target": 4.0,
"units": "nm",
"canvas_position": {
"x": 1020,
"y": 100
}
},
{
"id": "obj_002",
"name": "Filtered RMS WFE at 60 deg relative to 20 deg reference (operational tracking)",
"direction": "minimize",
"weight": 5.0,
"source": {
"extractor_id": "ext_001",
"output_name": "rel_filtered_rms_60_vs_20"
},
"target": 10.0,
"units": "nm",
"canvas_position": {
"x": 1020,
"y": 200
}
},
{
"id": "obj_003",
"name": "Manufacturing deformation at 90 deg polishing (J1-J3 filtered RMS)",
"direction": "minimize",
"weight": 1.0,
"source": {
"extractor_id": "ext_001",
"output_name": "mfg_90_optician_workload"
},
"target": 20.0,
"units": "nm",
"canvas_position": {
"x": 1020,
"y": 300
}
}
],
"constraints": [
{
"id": "con_001",
"name": "Mirror assembly mass must be under 99kg",
"type": "hard",
"operator": "<=",
"threshold": 0,
"source": {
"extractor_id": "ext_002",
"output_name": "mass_kg"
},
"penalty_config": {
"method": "quadratic",
"weight": 100.0
},
"canvas_position": {
"x": 1020,
"y": 400
}
}
],
"optimization": {
"algorithm": {
"type": "TPE",
"config": {
"n_startup_trials": 10
}
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View File

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View File

@@ -0,0 +1,528 @@
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View File

@@ -0,0 +1,528 @@
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View File

@@ -0,0 +1,528 @@
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View File

@@ -0,0 +1,560 @@
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View File

@@ -0,0 +1,527 @@
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View File

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"min": -0.001,
"max": 0.001
},
"baseline": 0.0,
"units": "degrees",
"enabled": false,
"description": "FIXED at 0 for flat backface",
"canvas_position": {
"x": 50,
"y": 1220
}
}
],
"extractors": [
{
"id": "ext_001",
"name": "Zernike WFE Extractor",
"type": "zernike_opd",
"builtin": true,
"config": {
"inner_radius_mm": 0,
"outer_radius_mm": 500.0,
"n_modes": 50,
"filter_low_orders": 4,
"displacement_unit": "mm",
"reference_subcase": 2
},
"outputs": [
{
"name": "wfe_40_20",
"metric": "filtered_rms_nm"
},
{
"name": "wfe_60_20",
"metric": "filtered_rms_nm"
},
{
"name": "mfg_90",
"metric": "filtered_rms_nm"
}
],
"canvas_position": {
"x": 740,
"y": 100
}
},
{
"id": "ext_002",
"name": "Mass Extractor",
"type": "mass",
"builtin": true,
"outputs": [
{
"name": "mass_kg",
"metric": "total"
}
],
"canvas_position": {
"x": 740,
"y": 250
}
}
],
"objectives": [
{
"id": "obj_001",
"name": "Filtered RMS WFE at 40 deg relative to 20 deg",
"direction": "minimize",
"weight": 6.0,
"source": {
"extractor_id": "ext_001",
"output_name": "wfe_40_20"
},
"target": 4.0,
"units": "nm",
"canvas_position": {
"x": 1020,
"y": 100
}
},
{
"id": "obj_002",
"name": "Filtered RMS WFE at 60 deg relative to 20 deg",
"direction": "minimize",
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"source": {
"extractor_id": "ext_001",
"output_name": "wfe_60_20"
},
"target": 10.0,
"units": "nm",
"canvas_position": {
"x": 1020,
"y": 200
}
},
{
"id": "obj_003",
"name": "Manufacturing deformation at 90 deg polishing",
"direction": "minimize",
"weight": 3.0,
"source": {
"extractor_id": "ext_001",
"output_name": "mfg_90"
},
"target": 20.0,
"units": "nm",
"canvas_position": {
"x": 1020,
"y": 300
}
}
],
"constraints": [
{
"id": "con_001",
"name": "Maximum blank mass constraint",
"type": "hard",
"operator": "<=",
"threshold": 120.0,
"source": {
"extractor_id": "ext_002",
"output_name": "mass_kg"
},
"penalty_config": {
"method": "quadratic",
"weight": 1000.0
},
"canvas_position": {
"x": 1020,
"y": 400
}
}
],
"optimization": {
"algorithm": {
"type": "SAT_v3",
"config": {}
},
"budget": {
"max_trials": 200
},
"canvas_position": {
"x": 1300,
"y": 150
},
"surrogate": {
"enabled": true,
"type": "ensemble",
"config": {
"n_models": 5,
"architecture": [
128,
64,
32
],
"train_every_n_trials": 20,
"min_training_samples": 30
}
}
},
"canvas": {
"edges": [
{
"source": "dv_001",
"target": "model"
},
{
"source": "dv_002",
"target": "model"
},
{
"source": "dv_003",
"target": "model"
},
{
"source": "dv_004",
"target": "model"
},
{
"source": "dv_005",
"target": "model"
},
{
"source": "dv_006",
"target": "model"
},
{
"source": "dv_007",
"target": "model"
},
{
"source": "dv_008",
"target": "model"
},
{
"source": "dv_009",
"target": "model"
},
{
"source": "dv_010",
"target": "model"
},
{
"source": "dv_011",
"target": "model"
},
{
"source": "dv_012",
"target": "model"
},
{
"source": "dv_013",
"target": "model"
},
{
"source": "dv_014",
"target": "model"
},
{
"source": "dv_015",
"target": "model"
},
{
"source": "model",
"target": "solver"
},
{
"source": "solver",
"target": "ext_001"
},
{
"source": "solver",
"target": "ext_002"
},
{
"source": "ext_001",
"target": "obj_001"
},
{
"source": "ext_001",
"target": "obj_002"
},
{
"source": "ext_001",
"target": "obj_003"
},
{
"source": "ext_002",
"target": "con_001"
},
{
"source": "obj_001",
"target": "optimization"
},
{
"source": "obj_002",
"target": "optimization"
},
{
"source": "obj_003",
"target": "optimization"
},
{
"source": "con_001",
"target": "optimization"
}
],
"layout_version": "2.0"
},
"workflow": {
"stages": [
{
"id": "stage_exploration",
"name": "Design Space Exploration",
"algorithm": "RandomSearch",
"trials": 30,
"purpose": "Build initial training data for surrogate"
},
{
"id": "stage_optimization",
"name": "Surrogate-Assisted Optimization",
"algorithm": "SAT_v3",
"trials": 170,
"purpose": "Neural-accelerated optimization"
}
],
"transitions": [
{
"from": "stage_exploration",
"to": "stage_optimization",
"condition": "trial_count >= 30"
}
]
}
}

View File

@@ -0,0 +1,400 @@
{
"meta": {
"version": "2.0",
"created": "2026-01-17T15:35:12.024432Z",
"modified": "2026-01-17T16:33:51.000000Z",
"created_by": "migration",
"modified_by": "claude",
"study_name": "m1_mirror_cost_reduction_lateral",
"description": "Lateral support optimization with new U-joint expressions (lateral_inner_u, lateral_outer_u) for cost reduction model. Focus on WFE and MFG only - no mass objective.",
"tags": [
"CMA-ES-100",
"mirror",
"zernike",
"opd"
],
"engineering_context": "Optimize lateral support geometry using new U-joint parameterization on cost reduction model"
},
"model": {
"sim": {
"path": "ASSY_M1_assyfem1_sim1.sim",
"solver": "nastran"
},
"nx_settings": {
"nx_install_path": "C:\\Program Files\\Siemens\\DesigncenterNX2512",
"simulation_timeout_s": 600
}
},
"design_variables": [
{
"id": "dv_001",
"name": "lateral_inner_u",
"expression_name": "lateral_inner_u",
"type": "continuous",
"bounds": {
"min": 0.2,
"max": 0.95
},
"baseline": 0.3,
"units": "unitless",
"enabled": true,
"description": "U-joint ratio for inner lateral support (replaces lateral_inner_pivot)",
"canvas_position": {
"x": 50,
"y": 100
}
},
{
"id": "dv_002",
"name": "lateral_outer_u",
"expression_name": "lateral_outer_u",
"type": "continuous",
"bounds": {
"min": 0.2,
"max": 0.95
},
"baseline": 0.8,
"units": "unitless",
"enabled": true,
"description": "U-joint ratio for outer lateral support (replaces lateral_outer_pivot)",
"canvas_position": {
"x": 50,
"y": 180
}
},
{
"id": "dv_003",
"name": "lateral_middle_pivot",
"expression_name": "lateral_middle_pivot",
"type": "continuous",
"bounds": {
"min": 15.0,
"max": 27.0
},
"baseline": 21.07,
"units": "mm",
"enabled": true,
"description": "Middle pivot position on lateral support",
"canvas_position": {
"x": 50,
"y": 260
}
},
{
"id": "dv_004",
"name": "lateral_inner_angle",
"expression_name": "lateral_inner_angle",
"type": "continuous",
"bounds": {
"min": 25.0,
"max": 35.0
},
"baseline": 31.93,
"units": "degrees",
"enabled": true,
"description": "Inner lateral support angle",
"canvas_position": {
"x": 50,
"y": 340
}
},
{
"id": "dv_005",
"name": "lateral_outer_angle",
"expression_name": "lateral_outer_angle",
"type": "continuous",
"bounds": {
"min": 8.0,
"max": 17.0
},
"baseline": 10.77,
"units": "degrees",
"enabled": true,
"description": "Outer lateral support angle",
"canvas_position": {
"x": 50,
"y": 420
}
},
{
"id": "dv_006",
"name": "hole_dia1",
"expression_name": "hole_dia1",
"type": "continuous",
"bounds": {
"min": 5.0,
"max": 25.0
},
"baseline": 15.0,
"units": "mm",
"enabled": true,
"description": "Diameter of hole pattern 1",
"canvas_position": {
"x": 50,
"y": 500
}
},
{
"id": "dv_007",
"name": "hole_dia2",
"expression_name": "hole_dia2",
"type": "continuous",
"bounds": {
"min": 5.0,
"max": 25.0
},
"baseline": 15.0,
"units": "mm",
"enabled": true,
"description": "Diameter of hole pattern 2",
"canvas_position": {
"x": 50,
"y": 580
}
}
],
"extractors": [
{
"id": "ext_001",
"name": "Zernike WFE Extractor",
"type": "zernike_opd",
"builtin": true,
"config": {
"inner_radius_mm": 135.75,
"outer_radius_mm": 500.0,
"n_modes": 50,
"filter_low_orders": 4,
"displacement_unit": "mm",
"reference_subcase": 2
},
"outputs": [
{
"name": "wfe_40_20",
"metric": "filtered_rms_nm"
},
{
"name": "wfe_60_20",
"metric": "filtered_rms_nm"
},
{
"name": "mfg_90",
"metric": "filtered_rms_nm"
}
],
"canvas_position": {
"x": 740,
"y": 100
}
},
{
"id": "ext_002",
"name": "Mass Extractor",
"type": "mass",
"builtin": true,
"outputs": [
{
"name": "mass_kg",
"metric": "total"
}
],
"canvas_position": {
"x": 740,
"y": 250
}
},
{
"id": "ext_003",
"name": "Volume Extractor",
"type": "custom",
"builtin": false,
"config": {
"density_kg_m3": 2530.0
},
"custom_function": {
"name": "extract_volume",
"code": "def extract_volume(trial_dir, config, context):\n \"\"\"\n Extract volume from mass using material density.\n Volume = Mass / Density\n \n For Zerodur glass-ceramic: density ~ 2530 kg/m³\n \"\"\"\n import json\n from pathlib import Path\n \n # Get mass from the mass extractor results\n results_file = Path(trial_dir) / 'results.json'\n if results_file.exists():\n with open(results_file) as f:\n results = json.load(f)\n mass_kg = results.get('mass_kg', 0)\n else:\n # If no results yet, try to get from context\n mass_kg = context.get('mass_kg', 0)\n \n density = config.get('density_kg_m3', 2530.0) # Zerodur default\n \n # Volume in m³\n volume_m3 = mass_kg / density if density > 0 else 0\n \n # Also calculate in liters for convenience (1 m³ = 1000 L)\n volume_liters = volume_m3 * 1000\n \n return {\n 'volume_m3': volume_m3,\n 'volume_liters': volume_liters\n }\n"
},
"outputs": [
{
"name": "volume_m3",
"metric": "total"
},
{
"name": "volume_liters",
"metric": "total"
}
],
"canvas_position": {
"x": 740,
"y": 400
}
}
],
"objectives": [
{
"id": "obj_001",
"name": "Filtered RMS WFE at 40 deg relative to 20 deg (annular)",
"direction": "minimize",
"weight": 6.0,
"source": {
"extractor_id": "ext_001",
"output_name": "wfe_40_20"
},
"target": 4.0,
"units": "nm",
"canvas_position": {
"x": 1020,
"y": 100
}
},
{
"id": "obj_002",
"name": "Filtered RMS WFE at 60 deg relative to 20 deg (annular)",
"direction": "minimize",
"weight": 5.0,
"source": {
"extractor_id": "ext_001",
"output_name": "wfe_60_20"
},
"target": 10.0,
"units": "nm",
"canvas_position": {
"x": 1020,
"y": 200
}
},
{
"id": "obj_003",
"name": "Manufacturing deformation at 90 deg polishing (J1-J3 filtered, annular)",
"direction": "minimize",
"weight": 3.0,
"source": {
"extractor_id": "ext_001",
"output_name": "mfg_90"
},
"target": 20.0,
"units": "nm",
"canvas_position": {
"x": 1020,
"y": 300
}
}
],
"constraints": [
{
"id": "con_001",
"name": "Maximum blank mass constraint (still enforced even though mass not optimized)",
"type": "hard",
"operator": "<=",
"threshold": 120.0,
"source": {
"extractor_id": "ext_002",
"output_name": "mass_kg"
},
"penalty_config": {
"method": "quadratic",
"weight": 1000.0
},
"canvas_position": {
"x": 1020,
"y": 400
}
}
],
"optimization": {
"algorithm": {
"type": "CMA-ES",
"config": {
"sigma0": 0.3
}
},
"budget": {
"max_trials": 100
},
"canvas_position": {
"x": 1300,
"y": 150
}
},
"canvas": {
"edges": [
{
"source": "dv_001",
"target": "model"
},
{
"source": "dv_002",
"target": "model"
},
{
"source": "dv_003",
"target": "model"
},
{
"source": "dv_004",
"target": "model"
},
{
"source": "dv_005",
"target": "model"
},
{
"source": "dv_006",
"target": "model"
},
{
"source": "dv_007",
"target": "model"
},
{
"source": "model",
"target": "solver"
},
{
"source": "solver",
"target": "ext_001"
},
{
"source": "solver",
"target": "ext_002"
},
{
"source": "solver",
"target": "ext_003"
},
{
"source": "ext_001",
"target": "obj_001"
},
{
"source": "ext_001",
"target": "obj_002"
},
{
"source": "ext_001",
"target": "obj_003"
},
{
"source": "ext_002",
"target": "con_001"
},
{
"source": "obj_001",
"target": "optimization"
},
{
"source": "obj_002",
"target": "optimization"
},
{
"source": "obj_003",
"target": "optimization"
},
{
"source": "con_001",
"target": "optimization"
}
],
"layout_version": "2.0"
}
}

View File

@@ -0,0 +1,259 @@
{
"meta": {
"version": "2.0",
"created": "2026-01-17T15:35:12.032823Z",
"modified": "2026-01-17T15:35:12.032823Z",
"created_by": "migration",
"modified_by": "migration",
"study_name": "m1_mirror_flat_back_final",
"description": "Final whiffle refinement starting from V10 iter123 (best mass design). Only 2 variables: whiffle_min and whiffle_triangle_closeness. Uses CMA-ES for efficient 2D optimization.",
"tags": [
"CMA-ES-60",
"mirror",
"zernike",
"opd"
],
"engineering_context": "Final optimization of whiffle parameters for flat back design"
},
"model": {
"sim": {
"path": "ASSY_M1_assyfem1_sim1.sim",
"solver": "nastran"
},
"nx_settings": {
"nx_install_path": "C:\\Program Files\\Siemens\\DesigncenterNX2512",
"simulation_timeout_s": 600
}
},
"design_variables": [
{
"id": "dv_001",
"name": "whiffle_min",
"expression_name": "whiffle_min",
"type": "continuous",
"bounds": {
"min": 35.0,
"max": 85.0
},
"baseline": 70.77,
"units": "mm",
"enabled": true,
"description": "Minimum whiffle tree arm length - affects support stiffness distribution",
"canvas_position": {
"x": 50,
"y": 100
}
},
{
"id": "dv_002",
"name": "whiffle_triangle_closeness",
"expression_name": "whiffle_triangle_closeness",
"type": "continuous",
"bounds": {
"min": 55.0,
"max": 110.0
},
"baseline": 69.02,
"units": "mm",
"enabled": true,
"description": "Closeness of whiffle triangle vertices - affects load distribution geometry",
"canvas_position": {
"x": 50,
"y": 180
}
}
],
"extractors": [
{
"id": "ext_001",
"name": "Zernike WFE Extractor",
"type": "zernike_opd",
"builtin": true,
"config": {
"inner_radius_mm": 135.75,
"outer_radius_mm": 500.0,
"n_modes": 50,
"filter_low_orders": 4,
"displacement_unit": "mm",
"reference_subcase": 2
},
"outputs": [
{
"name": "wfe_40_20",
"metric": "filtered_rms_nm"
},
{
"name": "wfe_60_20",
"metric": "filtered_rms_nm"
},
{
"name": "mfg_90",
"metric": "filtered_rms_nm"
}
],
"canvas_position": {
"x": 740,
"y": 100
}
},
{
"id": "ext_002",
"name": "Mass Extractor",
"type": "mass",
"builtin": true,
"outputs": [
{
"name": "mass_kg",
"metric": "total"
}
],
"canvas_position": {
"x": 740,
"y": 250
}
}
],
"objectives": [
{
"id": "obj_001",
"name": "Filtered RMS WFE at 40 deg relative to 20 deg (annular)",
"direction": "minimize",
"weight": 6.0,
"source": {
"extractor_id": "ext_001",
"output_name": "wfe_40_20"
},
"target": 4.0,
"units": "nm",
"canvas_position": {
"x": 1020,
"y": 100
}
},
{
"id": "obj_002",
"name": "Filtered RMS WFE at 60 deg relative to 20 deg (annular)",
"direction": "minimize",
"weight": 5.0,
"source": {
"extractor_id": "ext_001",
"output_name": "wfe_60_20"
},
"target": 10.0,
"units": "nm",
"canvas_position": {
"x": 1020,
"y": 200
}
},
{
"id": "obj_003",
"name": "Manufacturing deformation at 90 deg polishing (J1-J3 filtered, annular)",
"direction": "minimize",
"weight": 3.0,
"source": {
"extractor_id": "ext_001",
"output_name": "mfg_90"
},
"target": 20.0,
"units": "nm",
"canvas_position": {
"x": 1020,
"y": 300
}
}
],
"constraints": [
{
"id": "con_001",
"name": "Maximum blank mass constraint",
"type": "hard",
"operator": "<=",
"threshold": 120.0,
"source": {
"extractor_id": "ext_002",
"output_name": "mass_kg"
},
"penalty_config": {
"method": "quadratic",
"weight": 1000.0
},
"canvas_position": {
"x": 1020,
"y": 400
}
}
],
"optimization": {
"algorithm": {
"type": "CMA-ES",
"config": {
"sigma0": 0.3
}
},
"budget": {
"max_trials": 60
},
"canvas_position": {
"x": 1300,
"y": 150
}
},
"canvas": {
"edges": [
{
"source": "dv_001",
"target": "model"
},
{
"source": "dv_002",
"target": "model"
},
{
"source": "model",
"target": "solver"
},
{
"source": "solver",
"target": "ext_001"
},
{
"source": "solver",
"target": "ext_002"
},
{
"source": "ext_001",
"target": "obj_001"
},
{
"source": "ext_001",
"target": "obj_002"
},
{
"source": "ext_001",
"target": "obj_003"
},
{
"source": "ext_002",
"target": "con_001"
},
{
"source": "obj_001",
"target": "optimization"
},
{
"source": "obj_002",
"target": "optimization"
},
{
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"target": "optimization"
},
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"target": "optimization"
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],
"layout_version": "2.0"
}
}

View File

@@ -0,0 +1,325 @@
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"meta": {
"version": "2.0",
"created": "2026-01-17T15:35:12.034330Z",
"modified": "2026-01-17T15:35:12.034330Z",
"created_by": "migration",
"modified_by": "migration",
"study_name": "m1_mirror_flatback_lateral",
"description": "Lateral support optimization with new U-joint expressions (lateral_inner_u, lateral_outer_u). Focus on WFE and MFG only - no mass objective.",
"tags": [
"CMA-ES-100",
"mirror",
"zernike",
"opd"
],
"engineering_context": "Optimize lateral support geometry using new U-joint parameterization"
},
"model": {
"sim": {
"path": "ASSY_M1_assyfem1_sim1.sim",
"solver": "nastran"
},
"nx_settings": {
"nx_install_path": "C:\\Program Files\\Siemens\\DesigncenterNX2512",
"simulation_timeout_s": 600
}
},
"design_variables": [
{
"id": "dv_001",
"name": "lateral_inner_u",
"expression_name": "lateral_inner_u",
"type": "continuous",
"bounds": {
"min": 0.2,
"max": 0.95
},
"baseline": 0.4,
"units": "unitless",
"enabled": true,
"description": "U-joint ratio for inner lateral support (replaces lateral_inner_pivot)",
"canvas_position": {
"x": 50,
"y": 100
}
},
{
"id": "dv_002",
"name": "lateral_outer_u",
"expression_name": "lateral_outer_u",
"type": "continuous",
"bounds": {
"min": 0.2,
"max": 0.95
},
"baseline": 0.4,
"units": "unitless",
"enabled": true,
"description": "U-joint ratio for outer lateral support (replaces lateral_outer_pivot)",
"canvas_position": {
"x": 50,
"y": 180
}
},
{
"id": "dv_003",
"name": "lateral_middle_pivot",
"expression_name": "lateral_middle_pivot",
"type": "continuous",
"bounds": {
"min": 15.0,
"max": 27.0
},
"baseline": 22.42,
"units": "mm",
"enabled": true,
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View File

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View File

@@ -0,0 +1,462 @@
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View File

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View File

@@ -0,0 +1,213 @@
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