Commit Graph

7 Commits

Author SHA1 Message Date
18a8347765 feat: enforce Delaunay vertices at inset boundary corners + update geometry to v2.0 with arcs
- Add explicit corner vertices of the inset boundary (w_frame offset) to Delaunay point set
- This guarantees no triangle can cross a boundary corner
- Updated test_data geometry files to v2.0 format with typed segments
- Sandbox 2 now has proper arc curves (4 arc segments) from extract_sandbox
- Preserved holes from v1.0 geometry
- Boundary vertices also enforced on keepout boundaries
2026-02-17 13:41:24 +00:00
732e41ec3a fix: clip pockets and triangulation to boundary in plots — no visual crossovers 2026-02-17 12:42:52 +00:00
4f051aa7e1 refactor(triangulation): hex grid isogrid layout replaces constrained Delaunay
Complete rewrite of triangulation engine:
- Regular hexagonal-packed vertex grid (equilateral triangles)
- Density-adaptive refinement: denser near holes, coarser in open areas
- Boundary-conforming vertices along frame edge and hole keepouts
- Delaunay on point set + clip to valid region (inside frame, outside keepouts)
- Result: proper isogrid layout, 87 pockets from 234 triangles
- 553 NX entities, min fillet 4.89mm, mass 2770g
- No more dependency on Shewchuk Triangle library (scipy.spatial.Delaunay)
2026-02-16 20:58:05 +00:00
239e2f01a9 tune(brain): uniform triangulation + bigger spacing for r_f=6mm fillets
- Switched to uniform triangulation (no density-adaptive refinement for
  initial pass — saves that for stress-informed iterations)
- s_min=45mm, s_max=55mm (was 12/35) — larger triangles fit 6mm fillets
- Boss keepout circles: 12 segments (was 32) — less boundary clutter
- Fillet must be >= 80% of r_f at every corner or pocket is skipped
- Result: 75 pockets, 481 NX entities, min fillet 4.85mm, mass 4066g
- adaptive_density=True param enables density refinement for future stress iterations
2026-02-16 20:51:20 +00:00
c93239c9c6 fix: strip closing duplicate points in triangulation (segfault fix), batch line creation for NX speed, 6mm endmill params 2026-02-16 19:29:41 +00:00
e4651c9a40 Adaptive isogrid: min triangle area filtering and circular hole bosses 2026-02-16 01:11:53 +00:00
4bec4063a5 feat: add adaptive isogrid tool — project foundations
- Python Brain: density field, constrained Delaunay triangulation,
  pocket profiles, profile assembly, validation modules
- NX Hands: skeleton scripts for geometry extraction, AFEM setup,
  per-iteration solve (require NX environment to develop)
- Atomizer integration: 15-param space definition, objective function
- Technical spec, README, sample test geometry, requirements.txt
- Architecture: Python Brain + NX Hands + Atomizer Manager
2026-02-16 00:01:35 +00:00