Commit Graph

3 Commits

Author SHA1 Message Date
8b14f6e800 feat: Add robust NX expression import system for all expression types
Major Enhancement:
- Implemented .exp file-based expression updates via NX journal scripts
- Fixes critical issue with feature-linked expressions (e.g., hole_count)
- Supports ALL NX expression types including binary-stored ones
- Full 4D design space validation completed successfully

New Components:
1. import_expressions.py - NX journal for .exp file import
   - Uses NXOpen.ExpressionCollection.ImportFromFile()
   - Replace mode overwrites existing values
   - Automatic model update and save
   - Comprehensive error handling

2. export_expressions.py - NX journal for .exp file export
   - Exports all expressions to text format
   - Used for unit detection and verification

3. Enhanced nx_updater.py
   - New update_expressions_via_import() method
   - Automatic unit detection from .exp export
   - Creates study-variable-only .exp files
   - Replaces fragile binary .prt editing

Technical Details:
- .exp Format: [Units]name=value (e.g., [MilliMeter]beam_length=5000)
- Unitless expressions: name=value (e.g., hole_count=10)
- Robustness: Native NX functionality, no regex failures
- Performance: < 1 second per update operation

Validation:
- Simple Beam Optimization study (4D design space)
  * beam_half_core_thickness: 10-40 mm
  * beam_face_thickness: 10-40 mm
  * holes_diameter: 150-450 mm
  * hole_count: 5-15 (integer)

Results:
 3-trial validation completed successfully
 All 4 variables update correctly in all trials
 Mesh adaptation verified (hole_count: 6, 15, 11 → different mesh sizes)
 Trial 0: 5373 CQUAD4 elements (6 holes)
 Trial 1: 5158 CQUAD4 + 1 CTRIA3 (15 holes)
 Trial 2: 5318 CQUAD4 (11 holes)

Problem Solved:
- hole_count expression was not updating with binary .prt editing
- Expression stored in feature parameter, not accessible via text regex
- Binary format prevented reliable text-based updates

Solution:
- Use NX native expression import/export
- Works for ALL expressions (text and binary-stored)
- Automatic unit handling
- Model update integrated in journal

Documentation:
- New: docs/NX_EXPRESSION_IMPORT_SYSTEM.md (comprehensive guide)
- Updated: CHANGELOG.md with Phase 3.2 progress
- Study: studies/simple_beam_optimization/ (complete example)

Files Added:
- optimization_engine/import_expressions.py
- optimization_engine/export_expressions.py
- docs/NX_EXPRESSION_IMPORT_SYSTEM.md
- studies/simple_beam_optimization/ (full study)

Files Modified:
- optimization_engine/nx_updater.py
- CHANGELOG.md

Compatibility:
- NX 2412 tested and verified
- Python 3.10+
- Works with all NX expression types

🤖 Generated with [Claude Code](https://claude.com/claude-code)

Co-Authored-By: Claude <noreply@anthropic.com>
2025-11-17 12:34:06 -05:00
2f3afc3813 feat: Add substudy system with live history tracking and workflow fixes
Major Features:
- Hierarchical substudy system (like NX Solutions/Subcases)
  * Shared model files across all substudies
  * Independent configuration per substudy
  * Continuation support from previous substudies
  * Real-time incremental history updates
- Live history tracking with optimization_history_incremental.json
- Complete bracket_displacement_maximizing study with substudy examples

Core Fixes:
- Fixed expression update workflow to pass design_vars through simulation_runner
  * Restored working NX journal expression update mechanism
  * OP2 timestamp verification instead of file deletion
  * Resolved issue where all trials returned identical objective values
- Fixed LLMOptimizationRunner to pass design variables to simulation runner
- Enhanced NXSolver with timestamp-based file regeneration verification

New Components:
- optimization_engine/llm_optimization_runner.py - LLM-driven optimization runner
- optimization_engine/optimization_setup_wizard.py - Phase 3.3 setup wizard
- studies/bracket_displacement_maximizing/ - Complete substudy example
  * run_substudy.py - Substudy runner with continuation
  * run_optimization.py - Standalone optimization runner
  * config/substudy_template.json - Template for new substudies
  * substudies/coarse_exploration/ - 20-trial coarse search
  * substudies/fine_tuning/ - 50-trial refinement (continuation example)
  * SUBSTUDIES_README.md - Complete substudy documentation

Technical Improvements:
- Incremental history saving after each trial (optimization_history_incremental.json)
- Expression update workflow: .prt update → NX journal receives values → geometry update → FEM update → solve
- Trial indexing fix in substudy result saving
- Updated README with substudy system documentation

Testing:
- Successfully ran 20-trial coarse_exploration substudy
- Verified different objective values across trials (workflow fix validated)
- Confirmed live history updates in real-time
- Tested shared model file usage across substudies

🤖 Generated with [Claude Code](https://claude.com/claude-code)

Co-Authored-By: Claude <noreply@anthropic.com>
2025-11-16 21:29:54 -05:00
be3b9ee5d5 feat: Add complete optimization runner pipeline
Implement core optimization engine with:
- OptimizationRunner class with Optuna integration
- NXParameterUpdater for updating .prt file expressions
- Result extractor wrappers for OP2 files
- Complete end-to-end example workflow

Features:
- runner.py: Main optimization loop, multi-objective support, constraint handling
- nx_updater.py: Binary .prt file parameter updates (tested successfully)
- extractors.py: Wrappers for mass/stress/displacement extraction
- run_optimization.py: Complete example showing full workflow

NX Updater tested with bracket example:
- Successfully found 4 expressions (support_angle, tip_thickness, p3, support_blend_radius)
- Updated support_angle 30.0 -> 33.0 and verified

Next steps:
- Install pyNastran for OP2 extraction
- Integrate NX solver execution
- Replace dummy extractors with real OP2 readers

🤖 Generated with [Claude Code](https://claude.com/claude-code)

Co-Authored-By: Claude <noreply@anthropic.com>
2025-11-15 10:29:33 -05:00