0.1mm was generating thousands of unnecessary points on straight
edges. Now: 1mm default, 0.5mm minimum, 500 max per edge.
Curves still get proper sampling, straight edges stay lean.
NXOpen Python wraps UF methods with version-specific names.
Now dumps available methods on UF.Modl, UF.Eval, UF.Curve
and tries them in order. Detailed logging shows which method
was found and used, plus raw result format on parse failures.
UF_EVAL.Evaluate() doesn't exist in NXOpen Python.
UF_MODL.AskCurveProps(tag, param) uses normalized 0-1
parameter and returns (point, tangent, normal, binormal,
torsion, radius). Works on all edge types.
- Uses ISOGRID_RIB_sandbox_N_thk expression for thickness
- Creates expression if missing, uses existing if present
- Symmetric extrude: ±thk/2 from sketch plane
- Fallback to literal value if expression fails
- Create section explicitly if builder.Section returns None
- Try 3 approaches for adding curves: CreateRuleCurveFeature,
CreateRuleCurveDumb with options, CreateRuleCurveDumb without
- Detailed step-by-step logging for debugging
- Get help point from first sketch curve for section seeding
Full cycle now automated:
1. Delete old extrude (if exists)
2. Delete old sketch (try ReplaceFeatureBuilder first, fallback to delete)
3. Create new sketch with rib geometry
4. Extrude new sketch by rib thickness along face normal
5. Name both features for identification on next iteration
Rib thickness read from profile JSON (parameters_used.thickness)
with fallback to geometry JSON or default 10mm.
No more manual extrude step needed between iterations.
Replaces naive ReplaceEntity approach with NX's proper
ReplaceFeatureBuilder API. This mirrors the interactive
right-click → Replace Feature workflow:
- SelectFeature: old sketch to replace
- ReplacementFeature: new sketch taking over
- DoAutomaticGeomMatch: auto-maps curves
- DeleteOriginalFeature: removes old after remap
- Fallback: manual delete if builder fails
All downstream features (extrude, trim) automatically
re-reference the new sketch.
Complete rewrite of triangulation engine:
- Regular hexagonal-packed vertex grid (equilateral triangles)
- Density-adaptive refinement: denser near holes, coarser in open areas
- Boundary-conforming vertices along frame edge and hole keepouts
- Delaunay on point set + clip to valid region (inside frame, outside keepouts)
- Result: proper isogrid layout, 87 pockets from 234 triangles
- 553 NX entities, min fillet 4.89mm, mass 2770g
- No more dependency on Shewchuk Triangle library (scipy.spatial.Delaunay)
- Switched to uniform triangulation (no density-adaptive refinement for
initial pass — saves that for stress-informed iterations)
- s_min=45mm, s_max=55mm (was 12/35) — larger triangles fit 6mm fillets
- Boss keepout circles: 12 segments (was 32) — less boundary clutter
- Fillet must be >= 80% of r_f at every corner or pocket is skipped
- Result: 75 pockets, 481 NX entities, min fillet 4.85mm, mass 4066g
- adaptive_density=True param enables density refinement for future stress iterations
- Default r_f raised from 1.5mm to 6mm (machining constraint)
- Default min_pocket_radius raised to 6mm
- Pockets that can't fit r_f at any corner (within 80% tolerance) are
skipped entirely — left solid for more stiffness in tight areas
- Result: 26 pockets (was 432), 187 NX entities (was 13,061)
- Min fillet radius: 4.88mm, all >= 4.8mm (80% of 6mm)
- Mass: 4,601g (was 3,480g — more solid = heavier but manufacturable)
Model curves (part.Curves.CreateLine) are SmartObjects that can't be added
to a sketch via AddGeometry. Switch to SketchLineBuilder which creates
native sketch geometry directly (SetStartPoint/SetEndPoint/Commit).
Archive Management:
- Moved RALPH_LOOP, CANVAS, and dashboard implementation plans to archive/review/ for CEO review
- Moved completed restructuring plan and protocol v1 to archive/historical/
- Moved old session summaries to archive/review/
New HQ Documentation (docs/hq/):
- README.md: Overview of Atomizer-HQ multi-agent optimization team
- PROJECT_STRUCTURE.md: Standard KB-integrated project layout with Hydrotech reference
- KB_CONVENTIONS.md: Knowledge Base accumulation principles with generation tracking
- AGENT_WORKFLOWS.md: Project lifecycle phases and agent handoffs (OP_09 integration)
- STUDY_CONVENTIONS.md: Technical study execution standards and atomizer_spec.json format
Index Update:
- Reorganized docs/00_INDEX.md with HQ docs prominent
- Updated structure to reflect new agent-focused organization
- Maintained core documentation access for engineers
No files deleted, only moved to appropriate archive locations.
- Embed Plotly.js inline for offline viewing (fixes CDN loading issues)
- Add 4x resolution PNG export for all charts via toImageButtonOptions
- Add SAT3_Trajectory_V7 study (TPE warm-start from V5, 86 trials, WS=277.37)
- Include V7 optimization report and configuration
Co-Authored-By: Claude Opus 4.5 <noreply@anthropic.com>
