Commit Graph

5 Commits

Author SHA1 Message Date
Antoine
c6f39bfd6c docs: Update protocol docs and method selector improvements
- SYS_12: Add extractor library updates
- SYS_15: Add method selector documentation updates
- method_selector.py: Minor improvements to method selection logic

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Co-Authored-By: Claude Opus 4.5 <noreply@anthropic.com>
2025-12-07 19:10:45 -05:00
Antoine
6cf12d9344 feat: Add NN Quality Assessor with relative accuracy thresholds
The Method Selector now uses relative accuracy thresholds to assess
NN suitability by comparing NN error to problem variability (CV ratio).

NNQualityAssessor features:
- Physics-based objective classification (linear, smooth, nonlinear, chaotic)
- CV ratio computation: nn_error / coefficient_of_variation
- Turbo suitability score based on relative thresholds
- Data collection from validation_report.json, turbo_report.json, and study.db

Quality thresholds by objective type:
- Linear (mass, volume): max 2% error, CV ratio < 0.5
- Smooth (frequency): max 5% error, CV ratio < 1.0
- Nonlinear (stress, stiffness): max 10% error, CV ratio < 2.0
- Chaotic (contact, buckling): max 20% error, CV ratio < 3.0

CLI output now includes:
- Per-objective NN quality table with error, CV, ratio, and quality indicator
- Turbo suitability and hybrid suitability percentages
- Warnings when NN error exceeds physics-based thresholds

Updated SYS_15_METHOD_SELECTOR.md to v2.0 with full NN Quality Assessment documentation.

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Co-Authored-By: Claude Opus 4.5 <noreply@anthropic.com>
2025-12-07 06:38:25 -05:00
Antoine
3e9488d9f0 feat: Add Adaptive Method Selector for intelligent optimization strategy
The AMS analyzes optimization problems and recommends the best method:
- ProblemProfiler: Static analysis of config (dimensions, objectives, constraints)
- EarlyMetricsCollector: Dynamic analysis from FEA trials (smoothness, correlations)
- AdaptiveMethodSelector: Rule-based scoring for method recommendations
- RuntimeAdvisor: Mid-run monitoring for method pivots

Key features:
- Analyzes problem characteristics (n_variables, n_objectives, constraints)
- Computes response smoothness and variable sensitivity from trial data
- Recommends TURBO, HYBRID_LOOP, PURE_FEA, or GNN_FIELD
- Provides confidence scores and suggested parameters
- CLI: python -m optimization_engine.method_selector <config> [db]

Documentation:
- Add SYS_15_METHOD_SELECTOR.md protocol
- Update CLAUDE.md with new system protocol reference

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Co-Authored-By: Claude Opus 4.5 <noreply@anthropic.com>
2025-12-07 05:51:49 -05:00
Antoine
602560c46a feat: Add MLP surrogate with Turbo Mode for 100x faster optimization
Neural Acceleration (MLP Surrogate):
- Add run_nn_optimization.py with hybrid FEA/NN workflow
- MLP architecture: 4-layer (64->128->128->64) with BatchNorm/Dropout
- Three workflow modes:
  - --all: Sequential export->train->optimize->validate
  - --hybrid-loop: Iterative Train->NN->Validate->Retrain cycle
  - --turbo: Aggressive single-best validation (RECOMMENDED)
- Turbo mode: 5000 NN trials + 50 FEA validations in ~12 minutes
- Separate nn_study.db to avoid overloading dashboard

Performance Results (bracket_pareto_3obj study):
- NN prediction errors: mass 1-5%, stress 1-4%, stiffness 5-15%
- Found minimum mass designs at boundary (angle~30deg, thick~30mm)
- 100x speedup vs pure FEA exploration

Protocol Operating System:
- Add .claude/skills/ with Bootstrap, Cheatsheet, Context Loader
- Add docs/protocols/ with operations (OP_01-06) and system (SYS_10-14)
- Update SYS_14_NEURAL_ACCELERATION.md with MLP Turbo Mode docs

NX Automation:
- Add optimization_engine/hooks/ for NX CAD/CAE automation
- Add study_wizard.py for guided study creation
- Fix FEM mesh update: load idealized part before UpdateFemodel()

New Study:
- bracket_pareto_3obj: 3-objective Pareto (mass, stress, stiffness)
- 167 FEA trials + 5000 NN trials completed
- Demonstrates full hybrid workflow

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Co-Authored-By: Claude Opus 4.5 <noreply@anthropic.com>
2025-12-06 20:01:59 -05:00
Antoine
0cb2808c44 feat: Add Phase 2 & 3 physics extractors for multi-physics optimization
Phase 2 - Structural Analysis:
- extract_principal_stress: σ1, σ2, σ3 principal stresses from OP2
- extract_strain_energy: Element and total strain energy
- extract_spc_forces: Reaction forces at boundary conditions

Phase 3 - Multi-Physics:
- extract_temperature: Nodal temperatures from thermal OP2 (SOL 153/159)
- extract_temperature_gradient: Thermal gradient approximation
- extract_heat_flux: Element heat flux from thermal analysis
- extract_modal_mass: Modal effective mass from F06 (SOL 103)
- get_first_frequency: Convenience function for first natural frequency

Documentation:
- Updated SYS_12_EXTRACTOR_LIBRARY.md with E12-E18 specifications
- Updated NX_OPEN_AUTOMATION_ROADMAP.md marking Phase 3 complete
- Added test_phase3_extractors.py for validation

All extractors follow consistent API pattern returning Dict with
success, data, and error fields for robust error handling.

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Co-Authored-By: Claude Opus 4.5 <noreply@anthropic.com>
2025-12-06 13:40:14 -05:00