""" Bracket Displacement Maximization Study ======================================== Complete optimization workflow using Phase 3.3 Wizard: 1. Setup wizard validates the complete pipeline 2. Auto-detects element types from OP2 3. Runs 20-trial optimization 4. Generates comprehensive report Objective: Maximize displacement Constraint: Safety factor >= 4.0 Material: Aluminum 6061-T6 (Yield = 276 MPa) Design Variables: tip_thickness (15-25mm), support_angle (20-40deg) """ import sys from pathlib import Path # Add parent directories to path sys.path.insert(0, str(Path(__file__).parent.parent.parent)) from optimization_engine.config.setup_wizard import OptimizationSetupWizard from optimization_engine.future.llm_optimization_runner import LLMOptimizationRunner from optimization_engine.nx.solver import NXSolver from optimization_engine.nx.updater import NXParameterUpdater from datetime import datetime def print_section(title: str): """Print a section header.""" print() print("=" * 80) print(f" {title}") print("=" * 80) print() def main(): print_section("BRACKET DISPLACEMENT MAXIMIZATION STUDY") print("Study Configuration:") print(" - Objective: Maximize displacement") print(" - Constraint: Safety factor >= 4.0") print(" - Material: Aluminum 6061-T6 (Yield = 276 MPa)") print(" - Design Variables:") print(" * tip_thickness: 15-25 mm") print(" * support_angle: 20-40 degrees") print(" - Optimization trials: 20") print() # File paths base_dir = Path(__file__).parent.parent.parent prt_file = base_dir / "tests" / "Bracket.prt" sim_file = base_dir / "tests" / "Bracket_sim1.sim" if not prt_file.exists(): print(f"ERROR: Part file not found: {prt_file}") sys.exit(1) if not sim_file.exists(): print(f"ERROR: Simulation file not found: {sim_file}") sys.exit(1) print(f"Part file: {prt_file}") print(f"Simulation file: {sim_file}") print() # ========================================================================= # PHASE 3.3: OPTIMIZATION SETUP WIZARD # ========================================================================= print_section("STEP 1: INITIALIZATION") print("Initializing Optimization Setup Wizard...") wizard = OptimizationSetupWizard(prt_file, sim_file) print(" [OK] Wizard initialized") print() print_section("STEP 2: MODEL INTROSPECTION") print("Reading NX model expressions...") model_info = wizard.introspect_model() print(f"Found {len(model_info.expressions)} expressions:") for name, info in model_info.expressions.items(): print(f" - {name}: {info['value']} {info['units']}") print() print_section("STEP 3: BASELINE SIMULATION") print("Running baseline simulation to generate reference OP2...") print("(This validates that NX simulation works before optimization)") baseline_op2 = wizard.run_baseline_simulation() print(f" [OK] Baseline OP2: {baseline_op2.name}") print() print_section("STEP 4: OP2 INTROSPECTION") print("Analyzing OP2 file to auto-detect element types...") op2_info = wizard.introspect_op2() print("OP2 Contents:") print(f" - Element types with stress: {', '.join(op2_info.element_types)}") print(f" - Available result types: {', '.join(op2_info.result_types)}") print(f" - Subcases: {op2_info.subcases}") print(f" - Nodes: {op2_info.node_count}") print(f" - Elements: {op2_info.element_count}") print() print_section("STEP 5: WORKFLOW CONFIGURATION") print("Building LLM workflow with auto-detected element types...") # Use the FIRST detected element type (could be CHEXA, CPENTA, CTETRA, etc.) detected_element_type = op2_info.element_types[0].lower() if op2_info.element_types else 'ctetra' print(f" Using detected element type: {detected_element_type.upper()}") print() llm_workflow = { 'engineering_features': [ { 'action': 'extract_displacement', 'domain': 'result_extraction', 'description': 'Extract displacement results from OP2 file', 'params': {'result_type': 'displacement'} }, { 'action': 'extract_solid_stress', 'domain': 'result_extraction', 'description': f'Extract von Mises stress from {detected_element_type.upper()} elements', 'params': { 'result_type': 'stress', 'element_type': detected_element_type # AUTO-DETECTED! } } ], 'inline_calculations': [ { 'action': 'calculate_safety_factor', 'params': { 'input': 'max_von_mises', 'yield_strength': 276.0, # MPa for Aluminum 6061-T6 'operation': 'divide' }, 'code_hint': 'safety_factor = 276.0 / max_von_mises' }, { 'action': 'negate_displacement', 'params': { 'input': 'max_displacement', 'operation': 'negate' }, 'code_hint': 'neg_displacement = -max_displacement' } ], 'post_processing_hooks': [], # Using manual safety_factor_constraint hook 'optimization': { 'algorithm': 'TPE', 'direction': 'minimize', # Minimize neg_displacement = maximize displacement 'design_variables': [ { 'parameter': 'tip_thickness', 'min': 15.0, 'max': 25.0, 'units': 'mm' }, { 'parameter': 'support_angle', 'min': 20.0, 'max': 40.0, 'units': 'degrees' } ] } } print_section("STEP 6: PIPELINE VALIDATION") print("Validating complete pipeline with baseline OP2...") print("(Dry-run test of extractors, calculations, hooks, objective)") print() validation_results = wizard.validate_pipeline(llm_workflow) all_passed = all(r.success for r in validation_results) print("Validation Results:") for result in validation_results: status = "[OK]" if result.success else "[FAIL]" print(f" {status} {result.component}: {result.message.split(':')[-1].strip()}") print() if not all_passed: print("[FAILED] Pipeline validation failed!") print("Fix the issues above before running optimization.") sys.exit(1) print("[SUCCESS] All pipeline components validated!") print() print_section("STEP 7: OPTIMIZATION SETUP") print("Creating model updater and simulation runner...") # Model updater updater = NXParameterUpdater(prt_file_path=prt_file) def model_updater(design_vars: dict): updater.update_expressions(design_vars) updater.save() # Simulation runner solver = NXSolver(nastran_version='2412', use_journal=True) def simulation_runner() -> Path: result = solver.run_simulation(sim_file) return result['op2_file'] print(" [OK] Model updater ready") print(" [OK] Simulation runner ready") print() print("Initializing LLM optimization runner...") runner = LLMOptimizationRunner( llm_workflow=llm_workflow, model_updater=model_updater, simulation_runner=simulation_runner, study_name='bracket_displacement_maximizing' ) print(f" [OK] Output directory: {runner.output_dir}") print(f" [OK] Extractors generated: {len(runner.extractors)}") print(f" [OK] Inline calculations: {len(runner.inline_code)}") hook_summary = runner.hook_manager.get_summary() print(f" [OK] Hooks loaded: {hook_summary['enabled_hooks']}") print() print_section("STEP 8: RUNNING OPTIMIZATION") print("Starting 20-trial optimization...") print("(This will take several minutes)") print() start_time = datetime.now() results = runner.run_optimization(n_trials=20) end_time = datetime.now() duration = (end_time - start_time).total_seconds() print() print_section("OPTIMIZATION COMPLETE!") print(f"Duration: {duration:.1f} seconds ({duration/60:.1f} minutes)") print() print("Best Design Found:") print(f" - tip_thickness: {results['best_params']['tip_thickness']:.3f} mm") print(f" - support_angle: {results['best_params']['support_angle']:.3f} degrees") print(f" - Objective value: {results['best_value']:.6f}") print() # Show best trial details best_trial = results['history'][results['best_trial_number']] best_results = best_trial['results'] best_calcs = best_trial['calculations'] print("Best Design Performance:") print(f" - Max displacement: {best_results.get('max_displacement', 0):.6f} mm") print(f" - Max stress: {best_results.get('max_von_mises', 0):.3f} MPa") print(f" - Safety factor: {best_calcs.get('safety_factor', 0):.3f}") print(f" - Constraint: {'SATISFIED' if best_calcs.get('safety_factor', 0) >= 4.0 else 'VIOLATED'}") print() print(f"Results saved to: {runner.output_dir}") print() print_section("STUDY COMPLETE!") print("Phase 3.3 Optimization Setup Wizard successfully guided the") print("complete optimization from setup through execution!") print() if __name__ == '__main__': main()