# 2025-02-09 — Technical Lead Log ## Hydrotech Beam — Technical Breakdown Complete **Task:** OP_10 Step 2 — Technical breakdown for beam structural optimization **Output:** `/home/papa/atomizer/projects/hydrotech-beam/1_breakdown/TECHNICAL_BREAKDOWN.md` ### Key Findings 1. **Baseline violates displacement constraint** (22mm vs 10mm limit) — this is the #1 risk. Feasible region may be narrow. 2. Recommended **single-objective** formulation: minimize mass, constrain displacement and stress 3. Recommended **two-phase approach**: LHS DoE (40-50 trials) → TPE optimization (60-100 trials) 4. `hole_count` should be treated as true integer — TPE handles natively 5. Identified **9 critical gaps** that need clarification from Antoine before proceeding ### Gaps Flagged - Beam geometry details (length, supports, loading) - Displacement/stress measurement specifics - Geometric feasibility at extreme parameter combos - Result sensor availability in the sim - Mesh convergence verification needed ### Risk Assessment: MEDIUM-HIGH - Main risk: conflicting requirements (lighter AND stiffer simultaneously) - Sandwich theory provides the lever arm effect, but feasible region needs DoE confirmation