{ "study_name": "uav_arm_optimization", "description": "UAV Camera Support Arm - Multi-Objective Lightweight Design", "engineering_context": "Unmanned aerial vehicle camera gimbal arm. Target: lighter than current 145g design while maintaining camera stability under 850g payload. Must avoid resonance with rotor frequencies (80-120 Hz).", "optimization_settings": { "protocol": "protocol_11_multi_objective", "n_trials": 30, "sampler": "NSGAIISampler", "pruner": null, "timeout_per_trial": 600 }, "design_variables": [ { "parameter": "beam_half_core_thickness", "bounds": [5, 10], "description": "Half thickness of beam core (mm) - affects weight and stiffness" }, { "parameter": "beam_face_thickness", "bounds": [1, 3], "description": "Thickness of beam face sheets (mm) - bending resistance" }, { "parameter": "holes_diameter", "bounds": [10, 50], "description": "Diameter of lightening holes (mm) - weight reduction" }, { "parameter": "hole_count", "bounds": [8, 14], "description": "Number of lightening holes - balance weight vs strength" } ], "objectives": [ { "name": "mass", "goal": "minimize", "weight": 1.0, "description": "Total mass (grams) - minimize for longer flight time", "target": 4000, "extraction": { "action": "extract_mass", "domain": "result_extraction", "params": { "result_type": "mass", "metric": "total" } } }, { "name": "fundamental_frequency", "goal": "maximize", "weight": 1.0, "description": "First natural frequency (Hz) - avoid rotor resonance", "target": 150, "extraction": { "action": "extract_frequency", "domain": "result_extraction", "params": { "result_type": "frequency", "mode_number": 1 } } } ], "constraints": [ { "name": "max_displacement_limit", "type": "less_than", "threshold": 1.5, "description": "Maximum tip displacement under 850g camera load < 1.5mm for image stabilization", "extraction": { "action": "extract_displacement", "domain": "result_extraction", "params": { "result_type": "displacement", "metric": "max" } } }, { "name": "max_stress_limit", "type": "less_than", "threshold": 120, "description": "Maximum von Mises stress < 120 MPa (Al 6061-T6, SF=2.3)", "extraction": { "action": "extract_stress", "domain": "result_extraction", "params": { "result_type": "stress", "metric": "max_von_mises" } } }, { "name": "min_frequency_limit", "type": "greater_than", "threshold": 150, "description": "Natural frequency > 150 Hz to avoid rotor frequencies (80-120 Hz safety margin)", "extraction": { "action": "extract_frequency", "domain": "result_extraction", "params": { "result_type": "frequency", "mode_number": 1 } } } ], "simulation": { "model_file": "Beam.prt", "sim_file": "Beam_sim1.sim", "fem_file": "Beam_fem1.fem", "solver": "nastran", "analysis_types": ["static", "modal"] }, "reporting": { "generate_plots": true, "save_incremental": true, "llm_summary": false }, "training_data_export": { "enabled": true, "export_dir": "atomizer_field_training_data/uav_arm_optimization", "export_every_n_trials": 1, "include_mesh": true, "compress": false } }