#!/usr/bin/env python3
"""
Atomizer Optical Performance Report Generator
===============================================
Generates a comprehensive, CDR-ready HTML report for the optical
performance of an M1 mirror design from FEA results (OP2 file).
The report combines:
1. Executive Summary with pass/fail vs design targets
2. Per-Angle Wavefront Error Analysis (3D surface plots)
3. Zernike Trajectory Analysis (mode-specific metrics across elevation)
4. Sensitivity Matrix (axial vs lateral load response)
5. Manufacturing Analysis (90° correction metrics)
6. Full Zernike coefficient tables
Usage:
conda activate atomizer
python generate_optical_report.py "path/to/solution.op2"
# With annular aperture
python generate_optical_report.py "path/to/solution.op2" --inner-radius 135.75
# Custom targets
python generate_optical_report.py "path/to/solution.op2" --target-40 4.0 --target-60 10.0 --target-mfg 20.0
# Include design parameters from study database
python generate_optical_report.py "path/to/solution.op2" --study-db "path/to/study.db" --trial 725
Output:
Creates a single comprehensive HTML file:
{basename}_OPTICAL_REPORT_{timestamp}.html
Author: Atomizer / Atomaste
Created: 2026-01-29
"""
import sys
import os
import argparse
import json
from pathlib import Path
from math import factorial
from datetime import datetime
import numpy as np
from numpy.linalg import LinAlgError
# Add Atomizer root to path
ATOMIZER_ROOT = Path(__file__).parent.parent
if str(ATOMIZER_ROOT) not in sys.path:
sys.path.insert(0, str(ATOMIZER_ROOT))
try:
import plotly.graph_objects as go
from plotly.subplots import make_subplots
from matplotlib.tri import Triangulation
from pyNastran.op2.op2 import OP2
from pyNastran.bdf.bdf import BDF
except ImportError as e:
print(f"ERROR: Missing dependency: {e}")
print("Run: conda activate atomizer")
sys.exit(1)
# Import Atomizer extractors
from optimization_engine.extractors.extract_zernike import (
compute_zernike_coefficients,
compute_rms_metrics,
compute_aberration_magnitudes,
compute_rms_with_custom_filter,
zernike_noll,
zernike_label,
zernike_name,
noll_indices,
read_node_geometry,
find_geometry_file,
extract_displacements_by_subcase,
UNIT_TO_NM,
DEFAULT_N_MODES,
DEFAULT_FILTER_ORDERS,
)
from optimization_engine.extractors.extract_zernike_trajectory import (
ZernikeTrajectoryExtractor,
MODE_GROUPS,
MODE_NAMES,
compute_trajectory_params,
)
# ============================================================================
# Configuration
# ============================================================================
N_MODES = 50
FILTER_LOW_ORDERS = 4
PLOT_DOWNSAMPLE = 12000
COLORSCALE = 'Turbo'
# Default design targets (nm)
DEFAULT_TARGETS = {
'wfe_40_20': 4.0,
'wfe_60_20': 10.0,
'mfg_90': 20.0,
}
# Default annular aperture for M1 (271.5mm central hole diameter)
DEFAULT_INNER_RADIUS = 135.75 # mm
DISP_UNIT = 'mm'
NM_SCALE = UNIT_TO_NM[DISP_UNIT]
# Subcase mapping: subcase_id -> angle
SUBCASE_ANGLE_MAP = {
'1': 90, '2': 20, '3': 40, '4': 60,
'90': 90, '20': 20, '40': 40, '60': 60,
}
# ── Professional light-theme Plotly layout defaults ──
_PLOTLY_LIGHT_LAYOUT = dict(
paper_bgcolor='#ffffff',
plot_bgcolor='#f8fafc',
font=dict(family="Inter, system-ui, sans-serif", color='#1e293b', size=12),
)
# Professional blue palette for charts
_BLUE_PALETTE = ['#2563eb', '#3b82f6', '#60a5fa', '#93c5fd', '#1d4ed8', '#1e40af']
_MODE_COLORS = ['#2563eb', '#dc2626', '#16a34a', '#9333ea', '#ea580c', '#0891b2', '#4f46e5']
_MODE_DASHES = ['solid', 'dash', 'dot', 'dashdot', 'longdash', 'longdashdot', 'solid']
# ============================================================================
# Data Extraction Helpers
# ============================================================================
def load_study_params(db_path: str, trial_id: int = None) -> dict:
"""Load design parameters from study database."""
import sqlite3
conn = sqlite3.connect(db_path)
c = conn.cursor()
if trial_id is None:
# Find best trial by weighted sum
c.execute('''
SELECT t.trial_id, tua.key, tua.value_json
FROM trials t
JOIN trial_user_attributes tua ON t.trial_id = tua.trial_id
WHERE t.state = 'COMPLETE' AND tua.key = 'weighted_sum'
ORDER BY CAST(tua.value_json AS REAL) ASC
LIMIT 1
''')
row = c.fetchone()
if row:
trial_id = row[0]
else:
conn.close()
return {}
# Get all attributes for the trial
c.execute('''
SELECT key, value_json
FROM trial_user_attributes
WHERE trial_id = ?
''', (trial_id,))
attrs = {row[0]: json.loads(row[1]) for row in c.fetchall()}
# Get parameters
c.execute('''
SELECT tp.key, tp.value_json
FROM trial_params tp
WHERE tp.trial_id = ?
''', (trial_id,))
params = {row[0]: json.loads(row[1]) for row in c.fetchall()}
conn.close()
return {
'trial_id': trial_id,
'attributes': attrs,
'parameters': params,
}
def build_wfe_arrays(node_ids, disp, node_geo):
"""Build X, Y, WFE arrays from displacement data."""
X, Y, WFE = [], [], []
for nid, vec in zip(node_ids, disp):
geo = node_geo.get(int(nid))
if geo is None:
continue
X.append(geo[0])
Y.append(geo[1])
WFE.append(vec[2] * 2.0 * NM_SCALE)
return np.array(X), np.array(Y), np.array(WFE)
def compute_relative_wfe(X1, Y1, WFE1, nids1, X2, Y2, WFE2, nids2):
"""Compute WFE1 - WFE2 for common nodes."""
ref_map = {int(n): w for n, w in zip(nids2, WFE2)}
Xr, Yr, Wr = [], [], []
for nid, x, y, w in zip(nids1, X1, Y1, WFE1):
nid = int(nid)
if nid in ref_map:
Xr.append(x)
Yr.append(y)
Wr.append(w - ref_map[nid])
return np.array(Xr), np.array(Yr), np.array(Wr)
def zernike_fit(X, Y, W, n_modes=N_MODES, inner_radius=None):
"""Compute Zernike fit with optional annular masking."""
Xc = X - np.mean(X)
Yc = Y - np.mean(Y)
R_outer = float(np.max(np.hypot(Xc, Yc)))
r = np.hypot(Xc, Yc) / R_outer
th = np.arctan2(Yc, Xc)
# Annular mask
if inner_radius is not None:
r_inner_norm = inner_radius / R_outer
mask = (r >= r_inner_norm) & (r <= 1.0) & ~np.isnan(W)
else:
mask = (r <= 1.0) & ~np.isnan(W)
idx = np.nonzero(mask)[0]
m = int(n_modes)
G = np.zeros((m, m), dtype=np.float64)
h = np.zeros((m,), dtype=np.float64)
v = W.astype(np.float64)
for start in range(0, len(idx), 100000):
sl = idx[start:start+100000]
Zb = np.column_stack([zernike_noll(j, r[sl].astype(np.float32), th[sl].astype(np.float32)).astype(np.float32)
for j in range(1, m+1)])
G += (Zb.T @ Zb).astype(np.float64)
h += (Zb.T @ v[sl]).astype(np.float64)
try:
coeffs = np.linalg.solve(G, h)
except LinAlgError:
coeffs = np.linalg.lstsq(G, h, rcond=None)[0]
# Compute residuals
Z_all = np.column_stack([zernike_noll(j, r.astype(np.float32), th.astype(np.float32))
for j in range(1, m+1)])
W_low4 = Z_all[:, :FILTER_LOW_ORDERS].dot(coeffs[:FILTER_LOW_ORDERS])
W_low3 = Z_all[:, :3].dot(coeffs[:3])
W_res_j4 = W - W_low4 # J1-J4 removed
W_res_j3 = W - W_low3 # J1-J3 removed
global_rms = float(np.sqrt(np.mean(W[mask]**2)))
filtered_rms = float(np.sqrt(np.mean(W_res_j4[mask]**2)))
rms_j1to3 = float(np.sqrt(np.mean(W_res_j3[mask]**2)))
return {
'coefficients': coeffs,
'R_outer': R_outer,
'global_rms': global_rms,
'filtered_rms': filtered_rms,
'rms_j1to3': rms_j1to3,
'W_res_filt': W_res_j4,
'mask': mask,
'n_masked': int(np.sum(mask)),
'n_total': len(W),
}
def aberration_magnitudes(coeffs):
"""Get individual aberration magnitudes from Zernike coefficients."""
defocus = float(abs(coeffs[3]))
astig = float(np.sqrt(coeffs[4]**2 + coeffs[5]**2))
coma = float(np.sqrt(coeffs[6]**2 + coeffs[7]**2))
trefoil = float(np.sqrt(coeffs[8]**2 + coeffs[9]**2))
spherical = float(abs(coeffs[10])) if len(coeffs) > 10 else 0.0
return {
'defocus': defocus, 'astigmatism': astig, 'coma': coma,
'trefoil': trefoil, 'spherical': spherical,
}
# ============================================================================
# HTML Report Generation
# ============================================================================
def _metric_color(value, target):
"""Return a CSS color class based on value vs target."""
if value <= target:
return 'color: #16a34a; font-weight: 700;' # green
ratio = value / target
if ratio < 1.5:
return 'color: #d97706; font-weight: 700;' # amber
return 'color: #dc2626; font-weight: 700;' # red
def make_surface_plot(X, Y, W_res, mask, inner_radius=None, title="", amp=0.5, downsample=PLOT_DOWNSAMPLE):
"""Create a 3D surface plot of residual WFE."""
Xm, Ym, Wm = X[mask], Y[mask], W_res[mask]
n = len(Xm)
if n > downsample:
rng = np.random.default_rng(42)
sel = rng.choice(n, size=downsample, replace=False)
Xp, Yp, Wp = Xm[sel], Ym[sel], Wm[sel]
else:
Xp, Yp, Wp = Xm, Ym, Wm
res_amp = amp * Wp
max_amp = float(np.max(np.abs(res_amp))) if res_amp.size else 1.0
traces = []
try:
tri = Triangulation(Xp, Yp)
if tri.triangles is not None and len(tri.triangles) > 0:
# Filter triangles spanning central hole
if inner_radius is not None:
cx, cy = np.mean(X), np.mean(Y)
valid = []
for t in tri.triangles:
vx = Xp[t] - cx
vy = Yp[t] - cy
vr = np.hypot(vx, vy)
if np.any(vr < inner_radius * 0.9):
continue
p0, p1, p2 = Xp[t] + 1j*Yp[t]
if max(abs(p1-p0), abs(p2-p1), abs(p0-p2)) > 2*inner_radius:
continue
valid.append(t)
if valid:
tri_arr = np.array(valid)
else:
tri_arr = tri.triangles
else:
tri_arr = tri.triangles
i, j, k = tri_arr.T
traces.append(go.Mesh3d(
x=Xp, y=Yp, z=res_amp,
i=i, j=j, k=k,
intensity=res_amp,
colorscale=COLORSCALE,
opacity=1.0,
flatshading=False,
lighting=dict(ambient=0.4, diffuse=0.8, specular=0.3, roughness=0.5, fresnel=0.2),
lightposition=dict(x=100, y=200, z=300),
showscale=True,
colorbar=dict(title=dict(text="nm", side="right", font=dict(color='#1e293b')), thickness=12, len=0.5, tickformat=".1f",
tickfont=dict(color='#1e293b')),
hovertemplate="X: %{x:.1f}
Y: %{y:.1f}
Residual: %{z:.2f} nm"
))
# Inner hole circle
if inner_radius:
theta_c = np.linspace(0, 2*np.pi, 80)
traces.append(go.Scatter3d(
x=cx + inner_radius*np.cos(theta_c),
y=cy + inner_radius*np.sin(theta_c),
z=np.zeros(80),
mode='lines', line=dict(color='#64748b', width=2),
name='Central Hole', showlegend=False, hoverinfo='name'
))
except Exception:
traces.append(go.Scatter3d(
x=Xp, y=Yp, z=res_amp,
mode='markers', marker=dict(size=2, color=res_amp, colorscale=COLORSCALE, showscale=True),
showlegend=False
))
fig = go.Figure(data=traces)
fig.update_layout(
scene=dict(
camera=dict(eye=dict(x=1.2, y=1.2, z=0.8), up=dict(x=0, y=0, z=1)),
xaxis=dict(title=dict(text="X (mm)", font=dict(color='#1e293b')), showgrid=True, gridcolor='#e2e8f0',
showbackground=True, backgroundcolor='#f1f5f9',
tickfont=dict(color='#475569')),
yaxis=dict(title=dict(text="Y (mm)", font=dict(color='#1e293b')), showgrid=True, gridcolor='#e2e8f0',
showbackground=True, backgroundcolor='#f1f5f9',
tickfont=dict(color='#475569')),
zaxis=dict(title=dict(text="Residual (nm)", font=dict(color='#1e293b')), range=[-max_amp*3.0, max_amp*3.0],
showgrid=True, gridcolor='#e2e8f0',
showbackground=True, backgroundcolor='#eff6ff',
tickfont=dict(color='#475569')),
aspectmode='manual',
aspectratio=dict(x=1, y=1, z=0.4),
),
margin=dict(t=30, b=10, l=10, r=10),
**_PLOTLY_LIGHT_LAYOUT,
height=500,
width=700,
)
return fig.to_html(include_plotlyjs=False, full_html=False, div_id=f"surface_{title.replace(' ','_')}")
def make_bar_chart(coeffs, title="Zernike Coefficients", max_modes=50):
"""Create horizontal bar chart of Zernike coefficient magnitudes."""
n = min(len(coeffs), max_modes)
labels = [str(zernike_label(j))[:40] for j in range(1, n+1)]
vals = np.abs(coeffs[:n])
text_vals = [f"{v:.3f}" for v in vals]
fig = go.Figure(go.Bar(
x=vals, y=labels, orientation='h',
marker_color=_BLUE_PALETTE[0],
text=text_vals,
textposition='outside',
textfont=dict(size=9, color='#475569'),
hovertemplate="%{y}
|c| = %{x:.3f} nm",
))
fig.update_layout(
height=max(400, n*22),
margin=dict(t=30, b=10, l=220, r=60),
**_PLOTLY_LIGHT_LAYOUT,
xaxis=dict(title=dict(text="|Coefficient| (nm)", font=dict(color='#1e293b')),
gridcolor='#e2e8f0', zeroline=True,
zerolinecolor='#cbd5e1',
tickfont=dict(color='#475569')),
yaxis=dict(autorange='reversed', tickfont=dict(size=10, color='#1e293b')),
)
return fig.to_html(include_plotlyjs=False, full_html=False, div_id=f"bar_{title.replace(' ','_')}")
def make_trajectory_plot(angles, coefficients_relative, mode_groups, sensitivity, title=""):
"""Create trajectory visualization: Zernike modes vs elevation angle."""
fig = go.Figure()
color_idx = 0
for group_name, noll_indices in mode_groups.items():
indices = [n - 5 for n in noll_indices if 5 <= n < 5 + coefficients_relative.shape[1]]
if not indices:
continue
color = _MODE_COLORS[color_idx % len(_MODE_COLORS)]
dash = _MODE_DASHES[color_idx % len(_MODE_DASHES)]
# RSS of modes in this group at each angle
rss = np.sqrt(np.sum(coefficients_relative[:, indices]**2, axis=1))
display_name = MODE_NAMES.get(group_name, group_name)
# Group RSS trace (thick)
fig.add_trace(go.Scatter(
x=angles, y=rss,
mode='lines+markers',
name=f"{display_name} (RSS)",
line=dict(color=color, width=3, dash=dash),
marker=dict(size=10, symbol='circle'),
hovertemplate=f"{display_name} RSS
%{{x:.1f}}°: %{{y:.3f}} nm",
legendgroup=group_name,
))
# Individual mode traces (thin, same color, lighter)
for idx_i, noll_idx in enumerate(noll_indices):
col_idx = noll_idx - 5
if col_idx < 0 or col_idx >= coefficients_relative.shape[1]:
continue
mode_vals = np.abs(coefficients_relative[:, col_idx])
mode_label = f"J{noll_idx}"
fig.add_trace(go.Scatter(
x=angles, y=mode_vals,
mode='lines+markers',
name=f" {mode_label}",
line=dict(color=color, width=1, dash='dot'),
marker=dict(size=5, symbol='diamond'),
opacity=0.5,
hovertemplate=f"{mode_label}
%{{x:.1f}}°: %{{y:.3f}} nm",
legendgroup=group_name,
showlegend=True,
))
color_idx += 1
# Check if log scale would help (values span >2 orders of magnitude)
all_y = []
for trace in fig.data:
all_y.extend([v for v in trace.y if v > 0])
use_log = False
if all_y:
y_min, y_max = min(all_y), max(all_y)
if y_max > 0 and y_min > 0 and (y_max / y_min) > 100:
use_log = True
yaxis_cfg = dict(
title=dict(text="RMS (nm)", font=dict(color='#1e293b')),
gridcolor='#e2e8f0',
zeroline=True, zerolinecolor='#cbd5e1',
tickfont=dict(color='#475569'),
)
if use_log:
yaxis_cfg['type'] = 'log'
yaxis_cfg['title'] = dict(text="RMS (nm) — log scale", font=dict(color='#1e293b'))
fig.update_layout(
height=450,
margin=dict(t=30, b=50, l=70, r=20),
**_PLOTLY_LIGHT_LAYOUT,
xaxis=dict(title=dict(text="Elevation Angle (°)", font=dict(color='#1e293b')),
gridcolor='#e2e8f0',
tickvals=list(angles), dtick=10,
tickfont=dict(color='#475569')),
yaxis=yaxis_cfg,
legend=dict(x=0.01, y=0.99, bgcolor='rgba(255,255,255,0.9)',
bordercolor='#e2e8f0', borderwidth=1,
font=dict(size=10, color='#1e293b')),
)
return fig.to_html(include_plotlyjs=False, full_html=False, div_id="trajectory_plot")
def make_sensitivity_bar(sensitivity_dict):
"""Create stacked bar chart of axial vs lateral sensitivity per mode."""
modes = list(sensitivity_dict.keys())
axial = [sensitivity_dict[m]['axial'] for m in modes]
lateral = [sensitivity_dict[m]['lateral'] for m in modes]
labels = [str(MODE_NAMES.get(m, m)) for m in modes]
fig = go.Figure()
fig.add_trace(go.Bar(
y=labels, x=axial, orientation='h',
name='Axial (sin \u03b8)', marker_color='#2563eb',
text=[f"{v:.3f}" for v in axial], textposition='outside',
textfont=dict(size=9, color='#475569'),
hovertemplate="%{y}
Axial: %{x:.3f} nm/unit"
))
fig.add_trace(go.Bar(
y=labels, x=lateral, orientation='h',
name='Lateral (cos \u03b8)', marker_color='#7c3aed',
text=[f"{v:.3f}" for v in lateral], textposition='outside',
textfont=dict(size=9, color='#475569'),
hovertemplate="%{y}
Lateral: %{x:.3f} nm/unit"
))
fig.update_layout(
barmode='group',
height=max(300, len(modes)*45),
margin=dict(t=30, b=40, l=180, r=60),
**_PLOTLY_LIGHT_LAYOUT,
xaxis=dict(title=dict(text="Sensitivity (nm per load fraction)", font=dict(color='#1e293b')),
gridcolor='#e2e8f0',
zeroline=True, zerolinecolor='#cbd5e1',
tickfont=dict(color='#475569')),
yaxis=dict(autorange='reversed', tickfont=dict(size=11, color='#1e293b')),
legend=dict(x=0.55, y=0.99, bgcolor='rgba(255,255,255,0.9)',
bordercolor='#e2e8f0', borderwidth=1,
font=dict(color='#1e293b')),
)
return fig.to_html(include_plotlyjs=False, full_html=False, div_id="sensitivity_bar")
def make_per_angle_rms_plot(angle_rms_data, ref_angle=20):
"""Create bar chart of per-angle RMS relative to reference."""
angles = sorted(angle_rms_data.keys())
rms_vals = [angle_rms_data[a] for a in angles]
labels = [f"{a}\u00b0 vs {ref_angle}\u00b0" for a in angles]
fig = go.Figure(go.Bar(
x=labels, y=rms_vals,
marker_color=_BLUE_PALETTE[0],
text=[f"{v:.2f} nm" for v in rms_vals],
textposition='outside',
textfont=dict(size=11, color='#1e293b'),
hovertemplate="%{x}: %{y:.2f} nm"
))
fig.update_layout(
height=350,
margin=dict(t=30, b=40, l=60, r=20),
**_PLOTLY_LIGHT_LAYOUT,
yaxis=dict(title=dict(text="Filtered RMS WFE (nm)", font=dict(color='#1e293b')),
gridcolor='#e2e8f0',
zeroline=True, zerolinecolor='#cbd5e1',
tickfont=dict(color='#475569')),
xaxis=dict(tickfont=dict(color='#1e293b', size=12)),
)
return fig.to_html(include_plotlyjs=False, full_html=False, div_id="per_angle_rms")
# ============================================================================
# Main Report Builder
# ============================================================================
def generate_report(
op2_path: Path,
inner_radius: float = None,
targets: dict = None,
study_db: str = None,
trial_id: int = None,
title: str = "M1 Mirror Optical Performance Report",
study_name: str = None,
) -> Path:
"""Generate comprehensive optical performance HTML report."""
targets = targets or DEFAULT_TARGETS
timestamp = datetime.now().strftime("%Y-%m-%d %H:%M")
ts_file = datetime.now().strftime("%Y%m%d_%H%M%S")
print("=" * 70)
print(" ATOMIZER OPTICAL PERFORMANCE REPORT GENERATOR")
print("=" * 70)
print(f"\nOP2 File: {op2_path.name}")
print(f"Inner Radius: {inner_radius} mm" if inner_radius else "Aperture: Full disk")
# ------------------------------------------------------------------
# 1. Load geometry & displacement data
# ------------------------------------------------------------------
print("\n[1/5] Loading data...")
geo_path = find_geometry_file(op2_path)
node_geo = read_node_geometry(geo_path)
print(f" Geometry: {geo_path.name} ({len(node_geo)} nodes)")
op2 = OP2()
op2.read_op2(str(op2_path))
displacements = extract_displacements_by_subcase(op2_path)
print(f" Subcases: {list(displacements.keys())}")
# Map subcases to angles
subcase_map = {}
for angle in ['90', '20', '40', '60']:
if angle in displacements:
subcase_map[angle] = angle
if len(subcase_map) < 4:
if all(str(i) in displacements for i in range(1, 5)):
subcase_map = {'90': '1', '20': '2', '40': '3', '60': '4'}
print(f" Subcase map: {subcase_map}")
# Also detect intermediate angles (30, 50) if present
extra_angles = []
for a in ['30', '50']:
if a in displacements:
extra_angles.append(a)
if extra_angles:
print(f" Extra angles detected: {extra_angles}")
# ------------------------------------------------------------------
# 2. Per-angle Zernike analysis
# ------------------------------------------------------------------
print("\n[2/5] Per-angle Zernike analysis...")
ref_label = subcase_map['20']
ref_data = displacements[ref_label]
X_ref, Y_ref, WFE_ref = build_wfe_arrays(ref_data['node_ids'], ref_data['disp'], node_geo)
# Analysis results storage
angle_results = {} # angle -> {rms_data, X, Y, WFE, ...}
for angle_name, label in subcase_map.items():
data = displacements[label]
X, Y, WFE = build_wfe_arrays(data['node_ids'], data['disp'], node_geo)
# Absolute fit
rms_abs = zernike_fit(X, Y, WFE, inner_radius=inner_radius)
# Relative fit (vs 20 deg reference)
if angle_name != '20':
Xr, Yr, Wr = compute_relative_wfe(
X, Y, WFE, data['node_ids'],
X_ref, Y_ref, WFE_ref, ref_data['node_ids']
)
rms_rel = zernike_fit(Xr, Yr, Wr, inner_radius=inner_radius)
else:
Xr, Yr, Wr = X, Y, np.zeros_like(WFE)
rms_rel = {'filtered_rms': 0.0, 'rms_j1to3': 0.0, 'coefficients': np.zeros(N_MODES)}
angle_results[int(angle_name)] = {
'X': X, 'Y': Y, 'WFE': WFE,
'X_rel': Xr, 'Y_rel': Yr, 'WFE_rel': Wr,
'rms_abs': rms_abs,
'rms_rel': rms_rel,
'aberrations_abs': aberration_magnitudes(rms_abs['coefficients']),
'aberrations_rel': aberration_magnitudes(rms_rel['coefficients']) if angle_name != '20' else None,
}
print(f" {angle_name}° - Abs Filt: {rms_abs['filtered_rms']:.2f} nm, "
f"Rel Filt: {rms_rel['filtered_rms']:.2f} nm")
# Extra angles (30, 50)
for ea in extra_angles:
data = displacements[ea]
X, Y, WFE = build_wfe_arrays(data['node_ids'], data['disp'], node_geo)
Xr, Yr, Wr = compute_relative_wfe(
X, Y, WFE, data['node_ids'],
X_ref, Y_ref, WFE_ref, ref_data['node_ids']
)
rms_abs = zernike_fit(X, Y, WFE, inner_radius=inner_radius)
rms_rel = zernike_fit(Xr, Yr, Wr, inner_radius=inner_radius)
angle_results[int(ea)] = {
'X': X, 'Y': Y, 'WFE': WFE,
'X_rel': Xr, 'Y_rel': Yr, 'WFE_rel': Wr,
'rms_abs': rms_abs,
'rms_rel': rms_rel,
'aberrations_abs': aberration_magnitudes(rms_abs['coefficients']),
'aberrations_rel': aberration_magnitudes(rms_rel['coefficients']),
}
print(f" {ea}° - Abs Filt: {rms_abs['filtered_rms']:.2f} nm, "
f"Rel Filt: {rms_rel['filtered_rms']:.2f} nm")
# ------------------------------------------------------------------
# 3. Trajectory analysis
# ------------------------------------------------------------------
print("\n[3/5] Trajectory analysis...")
traj_result = None
try:
traj_extractor = ZernikeTrajectoryExtractor(
op2_file=op2_path,
bdf_file=geo_path,
reference_angle=20.0,
unit=DISP_UNIT,
n_modes=N_MODES,
inner_radius=inner_radius,
)
traj_result = traj_extractor.extract_trajectory(exclude_angles=[90.0])
print(f" R² fit: {traj_result['linear_fit_r2']:.4f}")
print(f" Dominant mode: {traj_result['dominant_mode']}")
print(f" Total filtered RMS: {traj_result['total_filtered_rms_nm']:.2f} nm")
except Exception as e:
print(f" [WARN] Trajectory analysis failed: {e}")
# ------------------------------------------------------------------
# 4. Manufacturing analysis
# ------------------------------------------------------------------
print("\n[4/5] Manufacturing analysis...")
r90 = angle_results[90]
mfg_abs_aberr = r90['aberrations_abs']
mfg_correction = aberration_magnitudes(angle_results[90]['rms_rel']['coefficients'])
mfg_rms_j1to3 = r90['rms_rel']['rms_j1to3']
print(f" MFG 90 (J1-J3 filtered): {mfg_rms_j1to3:.2f} nm")
print(f" Correction - Astigmatism: {mfg_correction['astigmatism']:.2f} nm, "
f"Coma: {mfg_correction['coma']:.2f} nm")
# ------------------------------------------------------------------
# 5. Load study params (optional)
# ------------------------------------------------------------------
study_params = None
if study_db:
print("\n[5/5] Loading study parameters...")
try:
study_params = load_study_params(study_db, trial_id)
print(f" Trial #{study_params.get('trial_id', '?')}")
except Exception as e:
print(f" [WARN] Could not load study params: {e}")
else:
print("\n[5/5] No study database provided (skipping design parameters)")
# ------------------------------------------------------------------
# Key metrics for executive summary
# ------------------------------------------------------------------
wfe_40_20 = angle_results[40]['rms_rel']['filtered_rms']
wfe_60_20 = angle_results[60]['rms_rel']['filtered_rms']
mfg_90 = mfg_rms_j1to3
# Weighted sum
ws = 6*wfe_40_20 + 5*wfe_60_20 + 3*mfg_90
# ------------------------------------------------------------------
# Generate HTML
# ------------------------------------------------------------------
print("\nGenerating HTML report...")
# Surface plots
surf_40 = make_surface_plot(
angle_results[40]['X_rel'], angle_results[40]['Y_rel'],
angle_results[40]['rms_rel']['W_res_filt'], angle_results[40]['rms_rel']['mask'],
inner_radius=inner_radius, title="40 vs 20"
)
surf_60 = make_surface_plot(
angle_results[60]['X_rel'], angle_results[60]['Y_rel'],
angle_results[60]['rms_rel']['W_res_filt'], angle_results[60]['rms_rel']['mask'],
inner_radius=inner_radius, title="60 vs 20"
)
surf_90 = make_surface_plot(
angle_results[90]['X'], angle_results[90]['Y'],
angle_results[90]['rms_abs']['W_res_filt'], angle_results[90]['rms_abs']['mask'],
inner_radius=inner_radius, title="90 abs"
)
# Bar charts
bar_40 = make_bar_chart(angle_results[40]['rms_rel']['coefficients'], title="40v20 coeffs")
bar_60 = make_bar_chart(angle_results[60]['rms_rel']['coefficients'], title="60v20 coeffs")
bar_90 = make_bar_chart(angle_results[90]['rms_abs']['coefficients'], title="90abs coeffs")
# Per-angle RMS plot
angle_rms_data = {}
for ang in sorted(angle_results.keys()):
if ang != 20:
angle_rms_data[ang] = angle_results[ang]['rms_rel']['filtered_rms']
per_angle_plot = make_per_angle_rms_plot(angle_rms_data)
# Trajectory & sensitivity plots
traj_plot_html = ""
sens_plot_html = ""
if traj_result:
coeffs_rel = np.array(traj_result['coefficients_relative'])
traj_plot_html = make_trajectory_plot(
traj_result['angles_deg'], coeffs_rel, MODE_GROUPS,
traj_result['sensitivity_matrix']
)
sens_plot_html = make_sensitivity_bar(traj_result['sensitivity_matrix'])
# Design parameters table
params_html = ""
if study_params and study_params.get('parameters'):
params = study_params['parameters']
rows = ""
for k, v in sorted(params.items()):
unit = "\u00b0" if "angle" in k else "mm"
rows += f"
| {k} | {v:.4f} {unit} |
\n"
params_html = f"""
7. Design Parameters (Trial #{study_params.get('trial_id', '?')})
"""
# Per-angle detail table
angle_detail_rows = ""
for ang in sorted(angle_results.keys()):
r = angle_results[ang]
rel_filt = r['rms_rel']['filtered_rms']
abs_filt = r['rms_abs']['filtered_rms']
abs_glob = r['rms_abs']['global_rms']
ab = r['aberrations_abs']
angle_detail_rows += f"""
| {ang}\u00b0 |
{abs_glob:.2f} | {abs_filt:.2f} |
{rel_filt:.2f} |
{ab['astigmatism']:.2f} | {ab['coma']:.2f} |
{ab['trefoil']:.2f} | {ab['spherical']:.2f} |
"""
# Trajectory metrics table
traj_metrics_html = ""
if traj_result:
traj_metrics_html = f"""
Coma RMS
{traj_result['coma_rms_nm']:.2f} nm
Astigmatism RMS
{traj_result['astigmatism_rms_nm']:.2f} nm
Trefoil RMS
{traj_result['trefoil_rms_nm']:.2f} nm
Spherical RMS
{traj_result['spherical_rms_nm']:.2f} nm
Total Filtered RMS
{traj_result['total_filtered_rms_nm']:.2f} nm
Linear Fit R\u00b2
{traj_result['linear_fit_r2']:.4f}
Dominant aberration mode: {MODE_NAMES.get(traj_result['dominant_mode'], traj_result['dominant_mode'])}
Mode ranking: {' \u2192 '.join(traj_result['mode_ranking'][:5])}
"""
# Manufacturing details
mfg_html = f"""
| Metric | Absolute 90\u00b0 | Correction (90\u00b0\u221220\u00b0) |
| Defocus (J4) | {mfg_abs_aberr['defocus']:.2f} nm | {mfg_correction['defocus']:.2f} nm |
| Astigmatism (J5+J6) | {mfg_abs_aberr['astigmatism']:.2f} nm | {mfg_correction['astigmatism']:.2f} nm |
| Coma (J7+J8) | {mfg_abs_aberr['coma']:.2f} nm | {mfg_correction['coma']:.2f} nm |
| Trefoil (J9+J10) | {mfg_abs_aberr['trefoil']:.2f} nm | {mfg_correction['trefoil']:.2f} nm |
| Spherical (J11) | {mfg_abs_aberr['spherical']:.2f} nm | {mfg_correction['spherical']:.2f} nm |
| J1\u2212J3 Filtered RMS | {r90['rms_abs']['rms_j1to3']:.2f} nm | {mfg_rms_j1to3:.2f} nm |
"""
# Executive summary metric styling
style_40 = _metric_color(wfe_40_20, targets['wfe_40_20'])
style_60 = _metric_color(wfe_60_20, targets['wfe_60_20'])
style_mfg = _metric_color(mfg_90, targets['mfg_90'])
# Section numbering: adjust if trajectory present
sec_surface = 3
sec_traj = 4
sec_mfg = 5 if traj_result else 4
sec_params = sec_mfg + 1
sec_zernike = sec_params + 1 if (study_params and study_params.get('parameters')) else sec_mfg + 1
sec_method = sec_zernike + 1
# Assemble full HTML
html = f"""
{title}
1. Executive Summary
WFE 40\u00b0 vs 20\u00b0 (Tracking)
{wfe_40_20:.2f} nm
WFE 60\u00b0 vs 20\u00b0 (Tracking)
{wfe_60_20:.2f} nm
MFG 90\u00b0 (J1\u2212J3 Filtered)
{mfg_90:.2f} nm
Weighted Sum (6\u00b7W40 + 5\u00b7W60 + 3\u00b7MFG)
{ws:.1f}
2. Per-Angle RMS Summary
{per_angle_plot}
| Angle | Abs Global RMS | Abs Filtered RMS |
Rel Filtered RMS |
Astigmatism | Coma | Trefoil | Spherical |
{angle_detail_rows}
All values in nm. Filtered = J1\u2212J4 removed. Relative = vs 20\u00b0 reference. Aberrations are absolute.
{sec_surface}. Wavefront Error Surface Maps
3D residual surfaces after removing piston, tip, tilt, and defocus (J1\u2212J4). Interactive \u2014 drag to rotate.
40\u00b0 vs 20\u00b0 (Relative)
{surf_40}
60\u00b0 vs 20\u00b0 (Relative)
{surf_60}
90\u00b0 Manufacturing (Absolute)
{surf_90}
{'
' + str(sec_traj) + '. Zernike Trajectory Analysis
' +
'
Mode-specific integrated RMS across the operating elevation range. ' +
'The linear model cj(\u03b8) = aj\u00b7\u0394sin\u03b8 + bj\u00b7\u0394cos\u03b8 decomposes gravity into axial and lateral components.
' +
traj_metrics_html +
'
' +
'
Mode RMS vs Elevation Angle
' + traj_plot_html + '' +
'
Axial vs Lateral Sensitivity
' + sens_plot_html + '' +
'
' if traj_result else ''}
{sec_mfg}. Manufacturing Analysis (90\u00b0 Orientation)
The mirror is manufactured (polished) at 90\u00b0 orientation. The "Correction" column shows the
aberrations that must be polished out to achieve the 20\u00b0 operational figure.
{mfg_html}
{params_html}
{sec_zernike}. Zernike Coefficient Details
40\u00b0 vs 20\u00b0 \u2014 Relative Coefficients
{bar_40}
60\u00b0 vs 20\u00b0 \u2014 Relative Coefficients
{bar_60}
90\u00b0 \u2014 Absolute Coefficients
{bar_90}
{sec_method}. Methodology
| Zernike Modes | {N_MODES} (Noll convention) |
| Filtered Modes | J1\u2212J4 (Piston, Tip, Tilt, Defocus) |
| WFE Calculation | WFE = 2 \u00d7 Surface Error (reflective) |
| Displacement Unit | {DISP_UNIT} \u2192 nm ({NM_SCALE:.0e}\u00d7) |
| Aperture | {'Annular (inner R = ' + f'{inner_radius:.1f} mm)' if inner_radius else 'Full disk'} |
| Reference Angle | 20\u00b0 (polishing/measurement orientation) |
| MFG Objective | 90\u00b0\u221220\u00b0 relative, J1\u2212J3 filtered (optician workload) |
| Weighted Sum | 6\u00d7WFE(40\u221220) + 5\u00d7WFE(60\u221220) + 3\u00d7MFG(90) |
{'| Trajectory R\u00b2 | ' + f'{traj_result["linear_fit_r2"]:.6f}' + ' |
' if traj_result else ''}
"""
# Write output
output_path = op2_path.parent / f"{op2_path.stem}_OPTICAL_REPORT_{ts_file}.html"
output_path.write_text(html, encoding='utf-8')
print(f"\n{'=' * 70}")
print(f"REPORT GENERATED: {output_path.name}")
print(f"{'=' * 70}")
print(f"\nLocation: {output_path}")
print(f"Size: {output_path.stat().st_size / 1024:.0f} KB")
return output_path
# ============================================================================
# CLI
# ============================================================================
def main():
parser = argparse.ArgumentParser(
description='Atomizer Optical Performance Report Generator',
epilog='Generates a comprehensive CDR-ready HTML report from FEA results.'
)
parser.add_argument('op2_file', nargs='?', help='Path to OP2 results file')
parser.add_argument('--inner-radius', '-r', type=float, default=None,
help=f'Inner radius of central hole in mm (default: {DEFAULT_INNER_RADIUS}mm for M1)')
parser.add_argument('--inner-diameter', '-d', type=float, default=None,
help='Inner diameter of central hole in mm')
parser.add_argument('--no-annular', action='store_true',
help='Disable annular aperture (treat as full disk)')
parser.add_argument('--target-40', type=float, default=DEFAULT_TARGETS['wfe_40_20'],
help=f'WFE 40-20 target in nm (default: {DEFAULT_TARGETS["wfe_40_20"]})')
parser.add_argument('--target-60', type=float, default=DEFAULT_TARGETS['wfe_60_20'],
help=f'WFE 60-20 target in nm (default: {DEFAULT_TARGETS["wfe_60_20"]})')
parser.add_argument('--target-mfg', type=float, default=DEFAULT_TARGETS['mfg_90'],
help=f'MFG 90 target in nm (default: {DEFAULT_TARGETS["mfg_90"]})')
parser.add_argument('--study-db', type=str, default=None,
help='Path to study.db for design parameters')
parser.add_argument('--trial', type=int, default=None,
help='Trial ID (default: best trial)')
parser.add_argument('--title', type=str, default="M1 Mirror Optical Performance Report",
help='Report title')
parser.add_argument('--study-name', type=str, default=None,
help='Study name for report header')
args = parser.parse_args()
# Find OP2 file
if args.op2_file:
op2_path = Path(args.op2_file)
if not op2_path.exists():
print(f"ERROR: File not found: {op2_path}")
sys.exit(1)
else:
# Search current directory
cwd = Path.cwd()
candidates = list(cwd.glob("*solution*.op2")) + list(cwd.glob("*.op2"))
if not candidates:
print("ERROR: No OP2 file found. Specify path as argument.")
sys.exit(1)
op2_path = max(candidates, key=lambda p: p.stat().st_mtime)
print(f"Found: {op2_path}")
# Handle inner radius
inner_radius = DEFAULT_INNER_RADIUS # Default to M1 annular
if args.no_annular:
inner_radius = None
elif args.inner_diameter is not None:
inner_radius = args.inner_diameter / 2.0
elif args.inner_radius is not None:
inner_radius = args.inner_radius
targets = {
'wfe_40_20': args.target_40,
'wfe_60_20': args.target_60,
'mfg_90': args.target_mfg,
}
try:
generate_report(
op2_path=op2_path,
inner_radius=inner_radius,
targets=targets,
study_db=args.study_db,
trial_id=args.trial,
title=args.title,
study_name=args.study_name,
)
except Exception as e:
print(f"\nERROR: {e}")
import traceback
traceback.print_exc()
sys.exit(1)
if __name__ == '__main__':
main()