Files
Atomizer/docs/SESSION_SUMMARY_PHASE_3.md
Anto01 2f3afc3813 feat: Add substudy system with live history tracking and workflow fixes
Major Features:
- Hierarchical substudy system (like NX Solutions/Subcases)
  * Shared model files across all substudies
  * Independent configuration per substudy
  * Continuation support from previous substudies
  * Real-time incremental history updates
- Live history tracking with optimization_history_incremental.json
- Complete bracket_displacement_maximizing study with substudy examples

Core Fixes:
- Fixed expression update workflow to pass design_vars through simulation_runner
  * Restored working NX journal expression update mechanism
  * OP2 timestamp verification instead of file deletion
  * Resolved issue where all trials returned identical objective values
- Fixed LLMOptimizationRunner to pass design variables to simulation runner
- Enhanced NXSolver with timestamp-based file regeneration verification

New Components:
- optimization_engine/llm_optimization_runner.py - LLM-driven optimization runner
- optimization_engine/optimization_setup_wizard.py - Phase 3.3 setup wizard
- studies/bracket_displacement_maximizing/ - Complete substudy example
  * run_substudy.py - Substudy runner with continuation
  * run_optimization.py - Standalone optimization runner
  * config/substudy_template.json - Template for new substudies
  * substudies/coarse_exploration/ - 20-trial coarse search
  * substudies/fine_tuning/ - 50-trial refinement (continuation example)
  * SUBSTUDIES_README.md - Complete substudy documentation

Technical Improvements:
- Incremental history saving after each trial (optimization_history_incremental.json)
- Expression update workflow: .prt update → NX journal receives values → geometry update → FEM update → solve
- Trial indexing fix in substudy result saving
- Updated README with substudy system documentation

Testing:
- Successfully ran 20-trial coarse_exploration substudy
- Verified different objective values across trials (workflow fix validated)
- Confirmed live history updates in real-time
- Tested shared model file usage across substudies

🤖 Generated with [Claude Code](https://claude.com/claude-code)

Co-Authored-By: Claude <noreply@anthropic.com>
2025-11-16 21:29:54 -05:00

15 KiB

Session Summary: Phase 3 - pyNastran Documentation Integration

Date: 2025-01-16 Phase: 3.0 - Automated OP2 Extraction Code Generation Status: Complete

Overview

Phase 3 implements LLM-enhanced research and code generation for OP2 result extraction using pyNastran. The system can:

  1. Research pyNastran documentation to find appropriate APIs
  2. Generate complete, executable Python extraction code
  3. Store learned patterns in a knowledge base
  4. Auto-generate extractors from Phase 2.7 LLM output

This enables LLM-enhanced optimization workflows: Users can describe goals in natural language and optionally have the system generate code automatically, or write custom extractors manually as needed.

Objectives Achieved

Core Capabilities

  1. Documentation Research

    • WebFetch integration to access pyNastran docs
    • Pattern extraction from documentation
    • API path discovery (e.g., model.cbar_force[subcase])
    • Data structure learning (e.g., data[ntimes, nelements, 8])
  2. Code Generation

    • Complete Python modules with imports, functions, docstrings
    • Error handling and validation
    • Executable standalone scripts
    • Integration-ready extractors
  3. Knowledge Base

    • ExtractionPattern dataclass for storing learned patterns
    • JSON persistence for patterns
    • Pattern matching from LLM requests
    • Expandable pattern library
  4. Real-World Testing

    • Successfully tested on bracket OP2 file
    • Extracted displacement results: max_disp=0.362mm at node 91
    • Validated against actual FEA output

Architecture

PyNastranResearchAgent

Core module: optimization_engine/pynastran_research_agent.py

@dataclass
class ExtractionPattern:
    """Represents a learned pattern for OP2 extraction."""
    name: str
    description: str
    element_type: Optional[str]  # e.g., 'CBAR', 'CQUAD4'
    result_type: str  # 'force', 'stress', 'displacement', 'strain'
    code_template: str
    api_path: str  # e.g., 'model.cbar_force[subcase]'
    data_structure: str
    examples: List[str]

class PyNastranResearchAgent:
    def __init__(self, knowledge_base_path: Optional[Path] = None):
        """Initialize with knowledge base for learned patterns."""

    def research_extraction(self, request: Dict[str, Any]) -> ExtractionPattern:
        """Find or generate extraction pattern for a request."""

    def generate_extractor_code(self, request: Dict[str, Any]) -> str:
        """Generate complete extractor code."""

    def save_pattern(self, pattern: ExtractionPattern):
        """Save pattern to knowledge base."""

    def load_pattern(self, name: str) -> Optional[ExtractionPattern]:
        """Load pattern from knowledge base."""

Core Extraction Patterns

The agent comes pre-loaded with 3 core patterns learned from pyNastran documentation:

1. Displacement Extraction

API: model.displacements[subcase] Data Structure: data[itime, :, :6] where :6=[tx, ty, tz, rx, ry, rz]

def extract_displacement(op2_file: Path, subcase: int = 1):
    """Extract displacement results from OP2 file."""
    model = OP2()
    model.read_op2(str(op2_file))

    disp = model.displacements[subcase]
    itime = 0  # static case

    # Extract translation components
    txyz = disp.data[itime, :, :3]
    total_disp = np.linalg.norm(txyz, axis=1)
    max_disp = np.max(total_disp)

    node_ids = [nid for (nid, grid_type) in disp.node_gridtype]
    max_disp_node = node_ids[np.argmax(total_disp)]

    return {
        'max_displacement': float(max_disp),
        'max_disp_node': int(max_disp_node),
        'max_disp_x': float(np.max(np.abs(txyz[:, 0]))),
        'max_disp_y': float(np.max(np.abs(txyz[:, 1]))),
        'max_disp_z': float(np.max(np.abs(txyz[:, 2])))
    }

2. Solid Element Stress Extraction

API: model.ctetra_stress[subcase] or model.chexa_stress[subcase] Data Structure: data[itime, :, 10] where column 9=von_mises

def extract_solid_stress(op2_file: Path, subcase: int = 1, element_type: str = 'ctetra'):
    """Extract stress from solid elements (CTETRA, CHEXA)."""
    model = OP2()
    model.read_op2(str(op2_file))

    stress_attr = f"{element_type}_stress"
    stress = getattr(model, stress_attr)[subcase]
    itime = 0

    if stress.is_von_mises():
        von_mises = stress.data[itime, :, 9]  # Column 9 is von Mises
        max_stress = float(np.max(von_mises))

        element_ids = [eid for (eid, node) in stress.element_node]
        max_stress_elem = element_ids[np.argmax(von_mises)]

        return {
            'max_von_mises': max_stress,
            'max_stress_element': int(max_stress_elem)
        }

3. CBAR Force Extraction

API: model.cbar_force[subcase] Data Structure: data[ntimes, nelements, 8] Columns: [bm_a1, bm_a2, bm_b1, bm_b2, shear1, shear2, axial, torque]

def extract_cbar_force(op2_file: Path, subcase: int = 1, direction: str = 'Z'):
    """Extract forces from CBAR elements."""
    model = OP2()
    model.read_op2(str(op2_file))

    force = model.cbar_force[subcase]
    itime = 0

    direction_map = {
        'shear1': 4, 'shear2': 5, 'axial': 6,
        'Z': 6,  # Commonly axial is Z direction
        'torque': 7
    }

    col_idx = direction_map.get(direction, 6)
    forces = force.data[itime, :, col_idx]

    return {
        f'max_{direction}_force': float(np.max(np.abs(forces))),
        f'avg_{direction}_force': float(np.mean(np.abs(forces))),
        f'min_{direction}_force': float(np.min(np.abs(forces))),
        'forces_array': forces.tolist()
    }

Workflow Integration

End-to-End Flow

User Natural Language Request
    ↓
Phase 2.7 LLM Analysis
    ↓
{
  "engineering_features": [
    {
      "action": "extract_1d_element_forces",
      "domain": "result_extraction",
      "params": {
        "element_types": ["CBAR"],
        "result_type": "element_force",
        "direction": "Z"
      }
    }
  ]
}
    ↓
Phase 3 Research Agent
    ↓
1. Match request to CBAR force pattern
2. Generate extractor code
3. Save to optimization_engine/result_extractors/
    ↓
Auto-Generated Extractor
    ↓
def extract_cbar_force(op2_file, subcase=1, direction='Z'):
    # Complete working code
    return {'max_Z_force': ..., 'avg_Z_force': ...}
    ↓
Optimization Runner Integration
    ↓
Trial N → Solve → Extract using generated code → Return results

Example: Complete Automation

User Request:

"Extract CBAR element forces in Z direction, calculate average and minimum, create objective that minimizes min/avg ratio"

Phase 2.7 Output:

{
  "engineering_features": [
    {
      "action": "extract_1d_element_forces",
      "domain": "result_extraction",
      "params": {
        "element_types": ["CBAR"],
        "result_type": "element_force",
        "direction": "Z"
      }
    }
  ],
  "inline_calculations": [
    {"action": "calculate_average", "params": {"input": "forces_z"}},
    {"action": "find_minimum", "params": {"input": "forces_z"}}
  ],
  "post_processing_hooks": [
    {
      "action": "comparison",
      "params": {
        "inputs": ["min_force", "avg_force"],
        "operation": "ratio",
        "output_name": "min_to_avg_ratio"
      }
    }
  ]
}

Phase 3 Generation:

# Auto-generated: optimization_engine/result_extractors/cbar_force_extractor.py

def extract_cbar_force(op2_file: Path, subcase: int = 1, direction: str = 'Z'):
    """
    Extract forces from CBAR elements.
    Auto-generated by Atomizer Phase 3
    """
    model = OP2()
    model.read_op2(str(op2_file))
    force = model.cbar_force[subcase]
    # ... (complete implementation)
    return {
        'max_Z_force': float(np.max(np.abs(forces))),
        'avg_Z_force': float(np.mean(np.abs(forces))),
        'min_Z_force': float(np.min(np.abs(forces))),
        'forces_array': forces.tolist()
    }

Phase 2.8 Inline Calculations:

avg_forces_z = sum(forces_z) / len(forces_z)
min_forces_z = min(forces_z)

Phase 2.9 Hook:

# optimization_engine/plugins/post_calculation/min_to_avg_ratio_hook.py

def min_to_avg_ratio_hook(context):
    calculations = context.get('calculations', {})
    min_force = calculations.get('min_forces_z')
    avg_force = calculations.get('avg_forces_z')
    result = min_force / avg_force
    return {'min_to_avg_ratio': result, 'objective': result}

Result: LLM-enhanced optimization setup from natural language with flexible automation! 🚀

Testing

Test Results

Test File: tests/test_pynastran_research_agent.py

================================================================================
Phase 3: pyNastran Research Agent Test
================================================================================

Test Request:
  Action: extract_1d_element_forces
  Description: Extract element forces from CBAR in Z direction from OP2

1. Researching extraction pattern...
   Found pattern: cbar_force
   API path: model.cbar_force[subcase]

2. Generating extractor code...

================================================================================
Generated Extractor Code:
================================================================================
[70 lines of complete, executable Python code]

[OK] Saved to: generated_extractors/cbar_force_extractor.py

Real-World Test: Bracket OP2 File

================================================================================
Testing Phase 3 pyNastran Research Agent on Real OP2 File
================================================================================

1. Generating displacement extractor...
   [OK] Saved to: generated_extractors/test_displacement_extractor.py

2. Executing on real OP2 file...
   [OK] Extraction successful!

Results:
   max_displacement: 0.36178338527679443
   max_disp_node: 91
   max_disp_x: 0.0029173935763537884
   max_disp_y: 0.07424411177635193
   max_disp_z: 0.3540833592414856

================================================================================
Phase 3 Test: PASSED!
================================================================================

Knowledge Base Structure

knowledge_base/
└── pynastran_patterns/
    ├── displacement.json
    ├── solid_stress.json
    ├── cbar_force.json
    ├── cquad4_stress.json  (future)
    ├── cbar_stress.json    (future)
    └── eigenvector.json    (future)

Each pattern file contains:

{
  "name": "cbar_force",
  "description": "Extract forces from CBAR elements",
  "element_type": "CBAR",
  "result_type": "force",
  "code_template": "def extract_cbar_force(...):\n    ...",
  "api_path": "model.cbar_force[subcase]",
  "data_structure": "data[ntimes, nelements, 8] where 8=[bm_a1, ...]",
  "examples": ["forces = extract_cbar_force(Path('results.op2'), direction='Z')"]
}

pyNastran Documentation Research

Documentation Sources

The research agent learned patterns from these pyNastran documentation pages:

  1. OP2 Overview

  2. Displacement Results

  3. Stress Results

  4. Element Forces

Learned Patterns

Element Type Result Type API Path Data Columns
General Displacement model.displacements[subcase] [tx, ty, tz, rx, ry, rz]
CTETRA/CHEXA Stress model.ctetra_stress[subcase] Column 9: von Mises
CBAR Force model.cbar_force[subcase] [bm_a1, bm_a2, bm_b1, bm_b2, shear1, shear2, axial, torque]

Next Steps (Phase 3.1+)

Immediate Integration Tasks

  1. Connect Phase 3 to Phase 2.7 LLM

    • Parse engineering_features from LLM output
    • Map to research agent requests
    • Auto-generate extractors
  2. Dynamic Extractor Loading

    • Create optimization_engine/result_extractors/ directory
    • Dynamic import of generated extractors
    • Extractor registry for runtime lookup
  3. Optimization Runner Integration

    • Update runner to use generated extractors
    • Context passing between extractor → inline calc → hooks
    • Error handling for missing results

Future Enhancements

  1. Expand Pattern Library

    • CQUAD4/CTRIA3 stress patterns
    • CBAR stress patterns
    • Eigenvectors/eigenvalues
    • Strain results
    • Composite stress
  2. Advanced Research Capabilities

    • Real-time WebFetch for unknown patterns
    • LLM-assisted code generation for complex cases
    • Pattern learning from user corrections
  3. Multi-File Results

    • Combine OP2 + F06 extraction
    • XDB result extraction
    • Result validation across formats
  4. Performance Optimization

    • Cached OP2 reading (don't re-read for multiple extractions)
    • Parallel extraction for multiple result types
    • Memory-efficient large file handling

Files Created/Modified

New Files

  1. optimization_engine/pynastran_research_agent.py (600+ lines)

    • PyNastranResearchAgent class
    • ExtractionPattern dataclass
    • 3 core extraction patterns
    • Pattern persistence methods
    • Code generation logic
  2. generated_extractors/cbar_force_extractor.py

    • Auto-generated test output
    • Complete CBAR force extraction
  3. generated_extractors/test_displacement_extractor.py

    • Auto-generated from real-world test
    • Successfully extracted displacement from bracket OP2
  4. docs/SESSION_SUMMARY_PHASE_3.md (this file)

    • Complete Phase 3 documentation

Modified Files

  1. docs/HOOK_ARCHITECTURE.md
    • Updated with Phase 2.9 integration details
    • Added lifecycle hook examples
    • Documented flexibility of hook placement

Summary

Phase 3 successfully implements automated OP2 extraction code generation using pyNastran documentation research. Key achievements:

  • Documentation research via WebFetch
  • Pattern extraction and storage
  • Complete code generation from LLM requests
  • Real-world validation on bracket OP2 file
  • Knowledge base architecture
  • 3 core extraction patterns (displacement, stress, force)

This enables the LLM-enhanced automation pipeline:

  • Phase 2.7: LLM analyzes natural language → engineering features
  • Phase 2.8: Inline calculation code generation (optional)
  • Phase 2.9: Post-processing hook generation (optional)
  • Phase 3: OP2 extraction code generation (optional)

Users can describe optimization goals in natural language and choose to leverage automated code generation, manual coding, or a hybrid approach! 🎉