Files
Atomizer/studies/simple_beam_optimization/test_postprocessing_config.json
Anto01 b4c0831230 fix: Remove redundant save() call that overwrote NX expression updates
Critical bug fix for LLM mode optimization:

**Problem**:
- NXParameterUpdater.update_expressions() uses NX journal to import expressions (default use_nx_import=True)
- The NX journal directly updates the PRT file on disk and saves it
- But then run_optimization.py was calling updater.save() afterwards
- save() writes self.content (loaded at initialization) back to file
- This overwrote the NX journal changes with stale binary content!

**Result**: All optimization trials produced identical FEM results because the model was never actually updated.

**Fixes**:
1. Removed updater.save() call from model_updater closure in run_optimization.py
2. Added theSession.Parts.CloseAll() in import_expressions.py to ensure changes are flushed and file is released
3. Fixed test_phase_3_2_e2e.py variable name (best_trial_file → results_file)

**Testing**: Verified expressions persist to disk correctly with standalone test.

Next step: Address remaining issue where FEM results are still identical (likely solve journal not reloading updated PRT).
2025-11-17 21:24:02 -05:00

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{
"study_name": "simple_beam_optimization",
"description": "Test Phase 3.3 post-processing features",
"substudy_name": "05_test_postprocessing_5trials",
"design_variables": {
"beam_half_core_thickness": {
"type": "continuous",
"min": 10.0,
"max": 40.0,
"baseline": 20.0,
"units": "mm",
"description": "Half thickness of beam core"
},
"beam_face_thickness": {
"type": "continuous",
"min": 10.0,
"max": 40.0,
"baseline": 20.0,
"units": "mm",
"description": "Thickness of beam face sheets"
},
"holes_diameter": {
"type": "continuous",
"min": 150.0,
"max": 450.0,
"baseline": 300.0,
"units": "mm",
"description": "Diameter of lightening holes"
},
"hole_count": {
"type": "integer",
"min": 5,
"max": 15,
"baseline": 10,
"units": "unitless",
"description": "Number of lightening holes"
}
},
"extractors": [
{
"name": "max_displacement",
"action": "extract_displacement",
"description": "Extract maximum displacement from OP2",
"parameters": {
"metric": "max"
}
},
{
"name": "max_stress",
"action": "extract_solid_stress",
"description": "Extract maximum von Mises stress from OP2",
"parameters": {
"subcase": 1,
"element_type": "auto"
}
},
{
"name": "mass",
"action": "extract_expression",
"description": "Extract mass from p173 expression",
"parameters": {
"expression_name": "p173"
}
}
],
"objectives": [
{
"name": "minimize_displacement",
"extractor": "max_displacement",
"goal": "minimize",
"weight": 0.33,
"description": "Minimize maximum displacement"
},
{
"name": "minimize_stress",
"extractor": "max_stress",
"goal": "minimize",
"weight": 0.33,
"description": "Minimize maximum von Mises stress"
},
{
"name": "minimize_mass",
"extractor": "mass",
"goal": "minimize",
"weight": 0.34,
"description": "Minimize beam mass"
}
],
"constraints": [
{
"name": "displacement_limit",
"extractor": "max_displacement",
"type": "less_than",
"value": 10.0,
"units": "mm",
"description": "Maximum displacement must be less than 10mm"
}
],
"optimization_settings": {
"algorithm": "optuna",
"n_trials": 5,
"sampler": "TPE",
"pruner": "HyperbandPruner",
"direction": "minimize",
"timeout_per_trial": 600
},
"post_processing": {
"generate_plots": true,
"plot_formats": ["png", "pdf"],
"cleanup_models": true,
"keep_top_n_models": 3,
"cleanup_dry_run": false
}
}