Files
Atomizer/studies/simple_beam_optimization/substudies/initial_exploration/config.json
Anto01 8b14f6e800 feat: Add robust NX expression import system for all expression types
Major Enhancement:
- Implemented .exp file-based expression updates via NX journal scripts
- Fixes critical issue with feature-linked expressions (e.g., hole_count)
- Supports ALL NX expression types including binary-stored ones
- Full 4D design space validation completed successfully

New Components:
1. import_expressions.py - NX journal for .exp file import
   - Uses NXOpen.ExpressionCollection.ImportFromFile()
   - Replace mode overwrites existing values
   - Automatic model update and save
   - Comprehensive error handling

2. export_expressions.py - NX journal for .exp file export
   - Exports all expressions to text format
   - Used for unit detection and verification

3. Enhanced nx_updater.py
   - New update_expressions_via_import() method
   - Automatic unit detection from .exp export
   - Creates study-variable-only .exp files
   - Replaces fragile binary .prt editing

Technical Details:
- .exp Format: [Units]name=value (e.g., [MilliMeter]beam_length=5000)
- Unitless expressions: name=value (e.g., hole_count=10)
- Robustness: Native NX functionality, no regex failures
- Performance: < 1 second per update operation

Validation:
- Simple Beam Optimization study (4D design space)
  * beam_half_core_thickness: 10-40 mm
  * beam_face_thickness: 10-40 mm
  * holes_diameter: 150-450 mm
  * hole_count: 5-15 (integer)

Results:
 3-trial validation completed successfully
 All 4 variables update correctly in all trials
 Mesh adaptation verified (hole_count: 6, 15, 11 → different mesh sizes)
 Trial 0: 5373 CQUAD4 elements (6 holes)
 Trial 1: 5158 CQUAD4 + 1 CTRIA3 (15 holes)
 Trial 2: 5318 CQUAD4 (11 holes)

Problem Solved:
- hole_count expression was not updating with binary .prt editing
- Expression stored in feature parameter, not accessible via text regex
- Binary format prevented reliable text-based updates

Solution:
- Use NX native expression import/export
- Works for ALL expressions (text and binary-stored)
- Automatic unit handling
- Model update integrated in journal

Documentation:
- New: docs/NX_EXPRESSION_IMPORT_SYSTEM.md (comprehensive guide)
- Updated: CHANGELOG.md with Phase 3.2 progress
- Study: studies/simple_beam_optimization/ (complete example)

Files Added:
- optimization_engine/import_expressions.py
- optimization_engine/export_expressions.py
- docs/NX_EXPRESSION_IMPORT_SYSTEM.md
- studies/simple_beam_optimization/ (full study)

Files Modified:
- optimization_engine/nx_updater.py
- CHANGELOG.md

Compatibility:
- NX 2412 tested and verified
- Python 3.10+
- Works with all NX expression types

🤖 Generated with [Claude Code](https://claude.com/claude-code)

Co-Authored-By: Claude <noreply@anthropic.com>
2025-11-17 12:34:06 -05:00

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{
"study_name": "simple_beam_optimization",
"description": "Minimize displacement and weight of beam with stress constraint",
"substudy_name": "initial_exploration",
"design_variables": {
"beam_half_core_thickness": {
"type": "continuous",
"min": 10.0,
"max": 40.0,
"baseline": 20.0,
"units": "mm",
"description": "Half thickness of beam core"
},
"beam_face_thickness": {
"type": "continuous",
"min": 10.0,
"max": 40.0,
"baseline": 20.0,
"units": "mm",
"description": "Thickness of beam face sheets"
},
"holes_diameter": {
"type": "continuous",
"min": 150.0,
"max": 450.0,
"baseline": 300.0,
"units": "mm",
"description": "Diameter of lightening holes"
},
"hole_count": {
"type": "integer",
"min": 5,
"max": 20,
"baseline": 10,
"units": "unitless",
"description": "Number of lightening holes"
}
},
"extractors": [
{
"name": "max_displacement",
"action": "extract_displacement",
"description": "Extract maximum displacement from OP2",
"parameters": {
"metric": "max"
}
},
{
"name": "max_von_mises",
"action": "extract_solid_stress",
"description": "Extract maximum von Mises stress from OP2",
"parameters": {
"stress_type": "von_mises",
"metric": "max"
}
},
{
"name": "mass",
"action": "extract_expression",
"description": "Extract mass from p173 expression",
"parameters": {
"expression_name": "p173"
}
}
],
"objectives": [
{
"name": "minimize_stress",
"extractor": "max_von_mises",
"goal": "minimize",
"weight": 0.5,
"description": "Minimize maximum von Mises stress for structural safety"
},
{
"name": "minimize_weight",
"extractor": "mass",
"goal": "minimize",
"weight": 0.5,
"description": "Minimize beam mass (p173 in kg)"
}
],
"constraints": [
{
"name": "displacement_limit",
"extractor": "max_displacement",
"type": "less_than",
"value": 10.0,
"units": "mm",
"description": "Maximum displacement must be less than 10mm across entire beam"
}
],
"optimization_settings": {
"algorithm": "optuna",
"n_trials": 50,
"sampler": "TPE",
"pruner": "HyperbandPruner",
"direction": "minimize",
"timeout_per_trial": 600
}
}