d1261d62fd
## Removed Duplicate Directories - Deleted old `dashboard/` (replaced by atomizer-dashboard) - Deleted old `mcp_server/` Python tools (moved model_discovery to optimization_engine) - Deleted `tests/mcp_server/` (obsolete tests) - Deleted `launch_dashboard.bat` (old launcher) ## Consolidated Code - Moved `mcp_server/tools/model_discovery.py` to `optimization_engine/model_discovery/` - Updated import in `optimization_config_builder.py` - Deleted stub `extract_mass.py` (use extract_mass_from_bdf instead) - Deleted unused `intelligent_setup.py` and `hybrid_study_creator.py` - Archived `result_extractors/` to `archive/deprecated/` ## Documentation Cleanup - Deleted deprecated `docs/06_PROTOCOLS_DETAILED/` (14 files) - Archived dated dev docs to `docs/08_ARCHIVE/sessions/` - Archived old plans to `docs/08_ARCHIVE/plans/` - Updated `docs/protocols/README.md` with SYS_15 ## Skills Consolidation - Archived redundant study creation skills to `.claude/skills/archive/` - Kept `core/study-creation-core.md` as canonical ## Housekeeping - Updated `.gitignore` to prevent `nul` and `_dat_run*.dat` 🤖 Generated with [Claude Code](https://claude.com/claude-code) Co-Authored-By: Claude Opus 4.5 <noreply@anthropic.com>
622 lines
22 KiB
Python
622 lines
22 KiB
Python
"""
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MCP Tool: FEA Model Discovery
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Parses Siemens NX .sim files to extract:
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- Simulation solutions (structural, thermal, modal, etc.)
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- Parametric expressions (design variables)
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- FEM information (mesh, elements, materials)
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- Linked part files
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This tool enables LLM-driven optimization configuration by providing
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structured information about what can be optimized in a given FEA model.
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"""
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import xml.etree.ElementTree as ET
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from pathlib import Path
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from typing import Dict, Any, List, Optional
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import json
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import re
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class SimFileParser:
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"""
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Parser for Siemens NX .sim (simulation) files.
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IMPORTANT: Real NX .sim files are BINARY (not XML) in NX 12+.
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The parser uses two approaches:
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1. XML parsing for test/legacy files
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2. Binary string extraction for real NX files
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.sim files contain references to:
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- Parent .prt file (geometry and expressions)
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- Solution definitions (structural, thermal, etc.)
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- FEM (mesh, materials, loads, constraints)
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- Solver settings
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"""
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def __init__(self, sim_path: Path):
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"""
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Initialize parser with path to .sim file.
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Args:
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sim_path: Absolute path to .sim file
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Raises:
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FileNotFoundError: If sim file doesn't exist
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ValueError: If file is not a valid .sim file
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"""
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self.sim_path = Path(sim_path)
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if not self.sim_path.exists():
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raise FileNotFoundError(f"Sim file not found: {sim_path}")
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if self.sim_path.suffix.lower() != '.sim':
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raise ValueError(f"Not a .sim file: {sim_path}")
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self.tree = None
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self.root = None
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self.is_binary = False
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self.sim_strings = [] # Extracted strings from binary file
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self._parse_file()
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def _parse_file(self):
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"""
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Parse the .sim file - handles both XML (test files) and binary (real NX files).
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"""
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# First, try XML parsing
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try:
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self.tree = ET.parse(self.sim_path)
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self.root = self.tree.getroot()
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self.is_binary = False
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return
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except ET.ParseError:
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# Not XML, must be binary - this is normal for real NX files
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pass
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# Binary file - extract readable strings
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try:
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with open(self.sim_path, 'rb') as f:
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content = f.read()
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# Extract strings (sequences of printable ASCII characters)
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# Minimum length of 4 to avoid noise
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text_content = content.decode('latin-1', errors='ignore')
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self.sim_strings = re.findall(r'[\x20-\x7E]{4,}', text_content)
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self.is_binary = True
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except Exception as e:
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raise ValueError(f"Failed to parse .sim file (tried both XML and binary): {e}")
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def extract_solutions(self) -> List[Dict[str, Any]]:
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"""
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Extract solution definitions from .sim file.
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Returns:
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List of solution dictionaries with type, name, solver info
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"""
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solutions = []
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if not self.is_binary and self.root is not None:
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# XML parsing
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for solution_tag in ['Solution', 'AnalysisSolution', 'SimSolution']:
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for elem in self.root.iter(solution_tag):
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solution_info = {
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'name': elem.get('name', 'Unknown'),
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'type': elem.get('type', 'Unknown'),
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'solver': elem.get('solver', 'NX Nastran'),
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'description': elem.get('description', ''),
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}
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solutions.append(solution_info)
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else:
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# Binary parsing - look for solution type indicators
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solution_types = {
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'SOL 101': 'Linear Statics',
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'SOL 103': 'Normal Modes',
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'SOL 106': 'Nonlinear Statics',
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'SOL 108': 'Direct Frequency Response',
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'SOL 109': 'Direct Transient Response',
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'SOL 111': 'Modal Frequency Response',
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'SOL 112': 'Modal Transient Response',
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'SOL 200': 'Design Optimization',
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}
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found_solutions = set()
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for s in self.sim_strings:
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for sol_id, sol_type in solution_types.items():
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if sol_id in s:
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found_solutions.add(sol_type)
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# Also check for solution names in strings
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for s in self.sim_strings:
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if 'Solution' in s and len(s) < 50:
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# Potential solution name
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if any(word in s for word in ['Structural', 'Thermal', 'Modal', 'Static']):
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found_solutions.add(s.strip())
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for sol_name in found_solutions:
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solutions.append({
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'name': sol_name,
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'type': sol_name,
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'solver': 'NX Nastran',
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'description': 'Extracted from binary .sim file'
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})
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# Default if nothing found
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if not solutions:
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solutions.append({
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'name': 'Default Solution',
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'type': 'Static Structural',
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'solver': 'NX Nastran',
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'description': 'Solution info could not be fully extracted from .sim file'
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})
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return solutions
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def extract_expressions(self) -> List[Dict[str, Any]]:
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"""
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Extract expression references from .sim file.
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Note: Actual expression values are stored in the .prt file.
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This method extracts references and attempts to read from .prt if available.
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Returns:
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List of expression dictionaries with name, value, units
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"""
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expressions = []
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# XML parsing - look for expression elements
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if not self.is_binary and self.root is not None:
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for expr_elem in self.root.iter('Expression'):
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expr_info = {
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'name': expr_elem.get('name', ''),
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'value': expr_elem.get('value', None),
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'units': expr_elem.get('units', ''),
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'formula': expr_elem.text if expr_elem.text else None
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}
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if expr_info['name']:
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expressions.append(expr_info)
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# Try to read from associated .prt file (works for both XML and binary .sim)
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# Try multiple naming patterns:
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# 1. Same name as .sim: Bracket_sim1.prt
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# 2. Base name: Bracket.prt
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# 3. With _i suffix: Bracket_fem1_i.prt
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prt_paths = [
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self.sim_path.with_suffix('.prt'), # Bracket_sim1.prt
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self.sim_path.parent / f"{self.sim_path.stem.split('_')[0]}.prt", # Bracket.prt
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self.sim_path.parent / f"{self.sim_path.stem}_i.prt", # Bracket_sim1_i.prt
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]
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for prt_path in prt_paths:
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if prt_path.exists():
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prt_expressions = self._extract_prt_expressions(prt_path)
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# Merge with existing, prioritizing .prt values
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expr_dict = {e['name']: e for e in expressions}
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for prt_expr in prt_expressions:
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expr_dict[prt_expr['name']] = prt_expr
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expressions = list(expr_dict.values())
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break # Use first .prt file found
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return expressions
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def _extract_prt_expressions(self, prt_path: Path) -> List[Dict[str, Any]]:
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"""
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Extract expressions from associated .prt file.
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.prt files are binary, but expression data is stored in readable sections.
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NX expression format: #(Type [units]) name: value;
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Args:
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prt_path: Path to .prt file
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Returns:
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List of expression dictionaries
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"""
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expressions = []
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try:
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# Read as binary and search for text patterns
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with open(prt_path, 'rb') as f:
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content = f.read()
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# Try to decode as latin-1 (preserves all byte values)
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text_content = content.decode('latin-1', errors='ignore')
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# Pattern 1: NX native format with variations:
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# #(Number [mm]) tip_thickness: 20;
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# (Number [mm]) p3: 10;
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# *(Number [mm]) support_blend_radius: 10;
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# ((Number [degrees]) support_angle: 30;
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# Prefix can be: #(, *(, (, ((
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nx_pattern = r'[#*\(]*\((\w+)\s*\[([^\]]*)\]\)\s*([a-zA-Z_][a-zA-Z0-9_]*)\s*:\s*([-+]?\d*\.?\d+(?:[eE][-+]?\d+)?)'
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# Use set to avoid duplicates
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expr_names_seen = set()
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for match in re.finditer(nx_pattern, text_content):
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expr_type, units, name, value = match.groups()
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if name not in expr_names_seen:
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expr_names_seen.add(name)
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expressions.append({
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'name': name,
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'value': float(value),
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'units': units,
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'type': expr_type,
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'source': 'prt_file_nx_format'
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})
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# Pattern 2: Find expression names from Root: references
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# Format: Root:expression_name:
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root_pattern = r'Root:([a-zA-Z_][a-zA-Z0-9_]{2,}):'
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potential_expr_names = set()
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for match in re.finditer(root_pattern, text_content):
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name = match.group(1)
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# Filter out common NX internal names
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if name not in ['index', '%%Name', '%%ug_objects_for_', 'WorldModifier']:
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if not name.startswith('%%'):
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potential_expr_names.add(name)
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# For names found in Root: but not in value patterns,
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# mark as "found but value unknown"
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for name in potential_expr_names:
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if name not in expr_names_seen:
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expressions.append({
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'name': name,
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'value': None,
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'units': '',
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'type': 'Unknown',
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'source': 'prt_file_reference_only'
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})
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# Pattern 3: Fallback - simple name=value pattern
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# Only use if no NX-format expressions found
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if not expressions:
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simple_pattern = r'([a-zA-Z_][a-zA-Z0-9_]*)\s*=\s*([-+]?\d*\.?\d+(?:[eE][-+]?\d+)?)'
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for match in re.finditer(simple_pattern, text_content):
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name, value = match.groups()
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# Filter out common false positives (short names, underscore-prefixed)
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if len(name) > 3 and not name.startswith('_'):
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# Additional filter: avoid Nastran keywords
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if name.upper() not in ['PRINT', 'PUNCH', 'PLOT', 'BOTH', 'GRID', 'GAUSS']:
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expressions.append({
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'name': name,
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'value': float(value),
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'units': '',
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'source': 'prt_file_simple_pattern'
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})
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except Exception as e:
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# .prt parsing is best-effort, don't fail if it doesn't work
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print(f"Warning: Could not extract expressions from .prt file: {e}")
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return expressions
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def extract_fem_info(self) -> Dict[str, Any]:
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"""
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Extract FEM (finite element model) information.
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Returns:
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Dictionary with mesh, material, and element info
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"""
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fem_info = {
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'mesh': {},
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'materials': [],
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'element_types': [],
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'loads': [],
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'constraints': []
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}
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if not self.is_binary and self.root is not None:
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# XML parsing
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for mesh_elem in self.root.iter('Mesh'):
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fem_info['mesh'] = {
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'name': mesh_elem.get('name', 'Default Mesh'),
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'element_size': mesh_elem.get('element_size', 'Unknown'),
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'node_count': mesh_elem.get('node_count', 'Unknown'),
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'element_count': mesh_elem.get('element_count', 'Unknown')
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}
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for mat_elem in self.root.iter('Material'):
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material = {
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'name': mat_elem.get('name', 'Unknown'),
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'type': mat_elem.get('type', 'Isotropic'),
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'properties': {}
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}
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for prop in ['youngs_modulus', 'poissons_ratio', 'density', 'yield_strength']:
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if mat_elem.get(prop):
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material['properties'][prop] = mat_elem.get(prop)
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fem_info['materials'].append(material)
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for elem_type in self.root.iter('ElementType'):
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fem_info['element_types'].append(elem_type.get('type', 'Unknown'))
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for load_elem in self.root.iter('Load'):
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load = {
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'name': load_elem.get('name', 'Unknown'),
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'type': load_elem.get('type', 'Force'),
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'magnitude': load_elem.get('magnitude', 'Unknown')
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}
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fem_info['loads'].append(load)
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for constraint_elem in self.root.iter('Constraint'):
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constraint = {
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'name': constraint_elem.get('name', 'Unknown'),
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'type': constraint_elem.get('type', 'Fixed'),
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}
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fem_info['constraints'].append(constraint)
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else:
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# Binary parsing - extract from .fem file if available
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fem_path = self.sim_path.with_name(self.sim_path.stem.replace('_sim', '_fem') + '.fem')
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if not fem_path.exists():
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# Try alternative naming patterns
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fem_path = self.sim_path.parent / f"{self.sim_path.stem.split('_')[0]}_fem1.fem"
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if fem_path.exists():
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fem_info = self._extract_fem_from_fem_file(fem_path)
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else:
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# Extract what we can from .sim strings
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fem_info['note'] = 'Limited FEM info available from binary .sim file'
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return fem_info
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def _extract_fem_from_fem_file(self, fem_path: Path) -> Dict[str, Any]:
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"""
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Extract FEM information from .fem file.
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Args:
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fem_path: Path to .fem file
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Returns:
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Dictionary with FEM information
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"""
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fem_info = {
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'mesh': {},
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'materials': [],
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'element_types': set(),
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'loads': [],
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'constraints': []
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}
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try:
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with open(fem_path, 'rb') as f:
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content = f.read()
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text_content = content.decode('latin-1', errors='ignore')
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# Look for mesh metadata
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mesh_match = re.search(r'Mesh\s+(\d+)', text_content)
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if mesh_match:
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fem_info['mesh']['name'] = f"Mesh {mesh_match.group(1)}"
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# Look for material names
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for material_match in re.finditer(r'MAT\d+\s+([A-Za-z0-9_\-\s]+)', text_content):
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mat_name = material_match.group(1).strip()
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if mat_name and len(mat_name) > 2:
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fem_info['materials'].append({
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'name': mat_name,
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'type': 'Unknown',
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'properties': {}
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})
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# Look for element types (Nastran format: CQUAD4, CTRIA3, CTETRA, etc.)
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element_pattern = r'\b(C[A-Z]{3,6}\d?)\b'
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for elem_match in re.finditer(element_pattern, text_content):
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elem_type = elem_match.group(1)
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if elem_type.startswith('C') and len(elem_type) <= 8:
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fem_info['element_types'].add(elem_type)
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fem_info['element_types'] = list(fem_info['element_types'])
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except Exception as e:
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fem_info['note'] = f'Could not fully parse .fem file: {e}'
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return fem_info
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def get_linked_files(self) -> Dict[str, str]:
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"""
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Get paths to linked files (.prt, result files, etc.)
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Returns:
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Dictionary mapping file type to path
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"""
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linked_files = {}
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# .prt file (geometry and expressions)
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prt_path = self.sim_path.with_suffix('.prt')
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if prt_path.exists():
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linked_files['part_file'] = str(prt_path)
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# Common result file locations
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result_dir = self.sim_path.parent
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sim_name = self.sim_path.stem
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# Nastran result files
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for ext in ['.op2', '.f06', '.f04', '.bdf']:
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result_file = result_dir / f"{sim_name}{ext}"
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if result_file.exists():
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linked_files[f'result{ext}'] = str(result_file)
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return linked_files
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def discover_fea_model(sim_file_path: str) -> Dict[str, Any]:
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"""
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MCP Tool: Discover FEA Model
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Analyzes a Siemens NX .sim file and extracts:
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- Solutions (analysis types)
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- Expressions (potential design variables)
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- FEM information (mesh, materials, loads)
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- Linked files
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This is the primary tool for LLM-driven optimization setup.
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Args:
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sim_file_path: Absolute path to .sim file (Windows or Unix format)
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Returns:
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Structured dictionary with model information
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Example:
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>>> result = discover_fea_model("C:/Projects/Bracket/analysis.sim")
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>>> print(result['expressions'])
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[{'name': 'wall_thickness', 'value': 5.0, 'units': 'mm'}, ...]
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"""
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try:
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# Normalize path (handle both Windows and Unix)
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sim_path = Path(sim_file_path).resolve()
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# Parse the .sim file
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parser = SimFileParser(sim_path)
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# Extract all components
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result = {
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'status': 'success',
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'sim_file': str(sim_path),
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'file_exists': sim_path.exists(),
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'solutions': parser.extract_solutions(),
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'expressions': parser.extract_expressions(),
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'fem_info': parser.extract_fem_info(),
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'linked_files': parser.get_linked_files(),
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'metadata': {
|
|
'parser_version': '0.1.0',
|
|
'nx_version': 'NX 2412', # Can be extracted from .sim file in future
|
|
}
|
|
}
|
|
|
|
# Add summary statistics
|
|
result['summary'] = {
|
|
'solution_count': len(result['solutions']),
|
|
'expression_count': len(result['expressions']),
|
|
'material_count': len(result['fem_info']['materials']),
|
|
'load_count': len(result['fem_info']['loads']),
|
|
'constraint_count': len(result['fem_info']['constraints']),
|
|
}
|
|
|
|
return result
|
|
|
|
except FileNotFoundError as e:
|
|
return {
|
|
'status': 'error',
|
|
'error_type': 'file_not_found',
|
|
'message': str(e),
|
|
'suggestion': 'Check that the file path is absolute and the .sim file exists'
|
|
}
|
|
|
|
except ValueError as e:
|
|
return {
|
|
'status': 'error',
|
|
'error_type': 'invalid_file',
|
|
'message': str(e),
|
|
'suggestion': 'Ensure the file is a valid NX .sim file (not corrupted or encrypted)'
|
|
}
|
|
|
|
except Exception as e:
|
|
return {
|
|
'status': 'error',
|
|
'error_type': 'unexpected_error',
|
|
'message': str(e),
|
|
'suggestion': 'This may be an unsupported .sim file format. Please report this issue.'
|
|
}
|
|
|
|
|
|
def format_discovery_result_for_llm(result: Dict[str, Any]) -> str:
|
|
"""
|
|
Format discovery result for LLM consumption (Markdown).
|
|
|
|
This is used by the MCP server to present results to the LLM
|
|
in a clear, structured format.
|
|
|
|
Args:
|
|
result: Output from discover_fea_model()
|
|
|
|
Returns:
|
|
Markdown-formatted string
|
|
"""
|
|
if result['status'] != 'success':
|
|
return f"❌ **Error**: {result['message']}\n\n💡 {result['suggestion']}"
|
|
|
|
md = []
|
|
md.append(f"# FEA Model Analysis\n")
|
|
md.append(f"**File**: `{result['sim_file']}`\n")
|
|
|
|
# Solutions
|
|
md.append(f"## Solutions ({result['summary']['solution_count']})\n")
|
|
for sol in result['solutions']:
|
|
md.append(f"- **{sol['name']}** ({sol['type']}) - Solver: {sol['solver']}")
|
|
if sol['description']:
|
|
md.append(f" - {sol['description']}")
|
|
md.append("")
|
|
|
|
# Expressions (Design Variables)
|
|
md.append(f"## Expressions ({result['summary']['expression_count']})\n")
|
|
if result['expressions']:
|
|
md.append("| Name | Value | Units |")
|
|
md.append("|------|-------|-------|")
|
|
for expr in result['expressions']:
|
|
value = expr.get('value', 'N/A')
|
|
units = expr.get('units', '')
|
|
md.append(f"| `{expr['name']}` | {value} | {units} |")
|
|
else:
|
|
md.append("⚠️ No expressions found. Model may not be parametric.")
|
|
md.append("")
|
|
|
|
# FEM Information
|
|
fem = result['fem_info']
|
|
md.append(f"## FEM Information\n")
|
|
|
|
if fem['mesh']:
|
|
md.append(f"**Mesh**: {fem['mesh'].get('name', 'Unknown')}")
|
|
md.append(f"- Nodes: {fem['mesh'].get('node_count', 'Unknown')}")
|
|
md.append(f"- Elements: {fem['mesh'].get('element_count', 'Unknown')}")
|
|
md.append("")
|
|
|
|
if fem['materials']:
|
|
md.append(f"**Materials** ({len(fem['materials'])})")
|
|
for mat in fem['materials']:
|
|
md.append(f"- {mat['name']} ({mat['type']})")
|
|
md.append("")
|
|
|
|
if fem['loads']:
|
|
md.append(f"**Loads** ({len(fem['loads'])})")
|
|
for load in fem['loads']:
|
|
md.append(f"- {load['name']} ({load['type']})")
|
|
md.append("")
|
|
|
|
if fem['constraints']:
|
|
md.append(f"**Constraints** ({len(fem['constraints'])})")
|
|
for constraint in fem['constraints']:
|
|
md.append(f"- {constraint['name']} ({constraint['type']})")
|
|
md.append("")
|
|
|
|
# Linked Files
|
|
if result['linked_files']:
|
|
md.append(f"## Linked Files\n")
|
|
for file_type, file_path in result['linked_files'].items():
|
|
md.append(f"- **{file_type}**: `{file_path}`")
|
|
md.append("")
|
|
|
|
return "\n".join(md)
|
|
|
|
|
|
# For testing/debugging
|
|
if __name__ == "__main__":
|
|
import sys
|
|
|
|
if len(sys.argv) < 2:
|
|
print("Usage: python model_discovery.py <path_to_sim_file>")
|
|
sys.exit(1)
|
|
|
|
sim_path = sys.argv[1]
|
|
result = discover_fea_model(sim_path)
|
|
|
|
if result['status'] == 'success':
|
|
print(format_discovery_result_for_llm(result))
|
|
print("\n" + "="*60)
|
|
print("JSON Output:")
|
|
print(json.dumps(result, indent=2))
|
|
else:
|
|
print(f"Error: {result['message']}")
|