Anto01
f13563d7ab
Documentation: - Add docs/06_PHYSICS/ with Zernike fundamentals and OPD method docs - Add docs/guides/CMA-ES_EXPLAINED.md optimization guide - Update CLAUDE.md and ATOMIZER_CONTEXT.md with current architecture - Update OP_01_CREATE_STUDY protocol Planning: - Add DYNAMIC_RESPONSE plans for random vibration/PSD support - Add OPTIMIZATION_ENGINE_MIGRATION_PLAN for code reorganization Insights System: - Update design_space, modal_analysis, stress_field, thermal_field insights - Improve error handling and data validation NX Journals: - Add analyze_wfe_zernike.py for Zernike WFE analysis - Add capture_study_images.py for automated screenshots - Add extract_expressions.py and introspect_part.py utilities - Add user_generated_journals/journal_top_view_image_taking.py Tests & Tools: - Add comprehensive Zernike OPD test suite - Add audit_v10 tests for WFE validation - Add tools for Pareto graphs and mirror data extraction - Add migrate_studies_to_topics.py utility Knowledge Base: - Initialize LAC (Learning Atomizer Core) with failure/success patterns Dashboard: - Update Setup.tsx and launch_dashboard.py - Add restart-dev.bat helper script 🤖 Generated with [Claude Code](https://claude.com/claude-code) Co-Authored-By: Claude Opus 4.5 <noreply@anthropic.com>
144 lines
5.6 KiB
Python
144 lines
5.6 KiB
Python
"""Audit V10 WFE values - independent verification."""
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import sys
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from pathlib import Path
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sys.path.insert(0, str(Path(__file__).parent.parent))
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from optimization_engine.extractors import ZernikeOPDExtractor, ZernikeExtractor
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print('='*70)
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print('AUDIT: V10 WFE Values - Independent Verification')
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print('='*70)
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# V10 iter1 (baseline trial)
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op2_v10 = Path('studies/M1_Mirror/m1_mirror_cost_reduction_V10/2_iterations/iter1/assy_m1_assyfem1_sim1-solution_1.op2')
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if not op2_v10.exists():
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print('V10 OP2 file not found!')
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sys.exit(1)
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print(f'OP2 file: {op2_v10}')
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print(f'Size: {op2_v10.stat().st_size / 1024 / 1024:.1f} MB')
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# Test with ZernikeOPDExtractor (what V10 uses)
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print()
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print('='*70)
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print('Method 1: ZernikeOPDExtractor (what V10 uses)')
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print('='*70)
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extractor_opd = ZernikeOPDExtractor(op2_v10, n_modes=50, filter_orders=4)
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result_20_opd = extractor_opd.extract_subcase('2') # Reference
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result_40_opd = extractor_opd.extract_subcase('3') # 40 deg
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result_60_opd = extractor_opd.extract_subcase('4') # 60 deg
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result_90_opd = extractor_opd.extract_subcase('1') # 90 deg MFG
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print()
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print('ABSOLUTE values (ZernikeOPD):')
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print(f' 20 deg: filtered_rms = {result_20_opd["filtered_rms_nm"]:.2f} nm')
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print(f' 40 deg: filtered_rms = {result_40_opd["filtered_rms_nm"]:.2f} nm')
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print(f' 60 deg: filtered_rms = {result_60_opd["filtered_rms_nm"]:.2f} nm')
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print(f' 90 deg: filtered_rms = {result_90_opd["filtered_rms_nm"]:.2f} nm')
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print()
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print('RELATIVE values (target - ref) as V10 computes:')
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rel_40_opd = result_40_opd['filtered_rms_nm'] - result_20_opd['filtered_rms_nm']
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rel_60_opd = result_60_opd['filtered_rms_nm'] - result_20_opd['filtered_rms_nm']
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rel_mfg_opd = result_90_opd['rms_filter_j1to3_nm'] - result_20_opd['rms_filter_j1to3_nm']
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print(f' 40-20: {rel_40_opd:.2f} nm (abs: {abs(rel_40_opd):.2f})')
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print(f' 60-20: {rel_60_opd:.2f} nm (abs: {abs(rel_60_opd):.2f})')
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print(f' 90-20 (j1to3): {rel_mfg_opd:.2f} nm (abs: {abs(rel_mfg_opd):.2f})')
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print()
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print('V10 uses abs() -> stores:')
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print(f' rel_filtered_rms_40_vs_20: {abs(rel_40_opd):.2f}')
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print(f' rel_filtered_rms_60_vs_20: {abs(rel_60_opd):.2f}')
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print(f' mfg_90_optician_workload: {abs(rel_mfg_opd):.2f}')
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# Test with Standard ZernikeExtractor (what V9 uses)
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print()
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print('='*70)
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print('Method 2: Standard ZernikeExtractor (what V9 likely uses)')
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print('='*70)
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# Find the BDF file
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bdf_files = list(op2_v10.parent.glob('*.dat'))
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bdf_path = bdf_files[0] if bdf_files else None
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print(f'BDF file: {bdf_path}')
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extractor_std = ZernikeExtractor(op2_v10, bdf_path=bdf_path, n_modes=50, filter_orders=4)
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result_20_std = extractor_std.extract_subcase('2')
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result_40_std = extractor_std.extract_subcase('3')
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result_60_std = extractor_std.extract_subcase('4')
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result_90_std = extractor_std.extract_subcase('1')
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print()
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print('ABSOLUTE values (Standard Z-only):')
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print(f' 20 deg: filtered_rms = {result_20_std["filtered_rms_nm"]:.2f} nm')
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print(f' 40 deg: filtered_rms = {result_40_std["filtered_rms_nm"]:.2f} nm')
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print(f' 60 deg: filtered_rms = {result_60_std["filtered_rms_nm"]:.2f} nm')
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print(f' 90 deg: filtered_rms = {result_90_std["filtered_rms_nm"]:.2f} nm')
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print()
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print('RELATIVE values (Standard):')
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rel_40_std = result_40_std['filtered_rms_nm'] - result_20_std['filtered_rms_nm']
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rel_60_std = result_60_std['filtered_rms_nm'] - result_20_std['filtered_rms_nm']
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print(f' 40-20: {rel_40_std:.2f} nm (abs: {abs(rel_40_std):.2f})')
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print(f' 60-20: {rel_60_std:.2f} nm (abs: {abs(rel_60_std):.2f})')
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# Compare
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print()
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print('='*70)
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print('COMPARISON: OPD vs Standard')
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print('='*70)
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print()
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print(f'40-20: OPD={abs(rel_40_opd):.2f} nm vs Standard={abs(rel_40_std):.2f} nm')
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print(f'60-20: OPD={abs(rel_60_opd):.2f} nm vs Standard={abs(rel_60_std):.2f} nm')
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print()
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print('Lateral displacement (OPD method):')
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print(f' Max: {result_40_opd.get("max_lateral_displacement_um", 0):.3f} um')
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print(f' RMS: {result_40_opd.get("rms_lateral_displacement_um", 0):.3f} um')
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# Now check what V9 reports
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print()
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print('='*70)
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print('V9 COMPARISON (iter12 from best archive)')
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print('='*70)
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op2_v9 = Path('studies/M1_Mirror/m1_mirror_cost_reduction_V9/2_iterations/iter12/assy_m1_assyfem1_sim1-solution_1.op2')
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if op2_v9.exists():
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extractor_v9_opd = ZernikeOPDExtractor(op2_v9, n_modes=50, filter_orders=4)
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extractor_v9_std = ZernikeExtractor(op2_v9, n_modes=50, filter_orders=4)
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r20_v9_opd = extractor_v9_opd.extract_subcase('2')
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r40_v9_opd = extractor_v9_opd.extract_subcase('3')
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r60_v9_opd = extractor_v9_opd.extract_subcase('4')
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r20_v9_std = extractor_v9_std.extract_subcase('2')
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r40_v9_std = extractor_v9_std.extract_subcase('3')
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r60_v9_std = extractor_v9_std.extract_subcase('4')
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rel_40_v9_opd = abs(r40_v9_opd['filtered_rms_nm'] - r20_v9_opd['filtered_rms_nm'])
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rel_60_v9_opd = abs(r60_v9_opd['filtered_rms_nm'] - r20_v9_opd['filtered_rms_nm'])
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rel_40_v9_std = abs(r40_v9_std['filtered_rms_nm'] - r20_v9_std['filtered_rms_nm'])
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rel_60_v9_std = abs(r60_v9_std['filtered_rms_nm'] - r20_v9_std['filtered_rms_nm'])
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print()
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print('V9 iter12 relative values:')
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print(f' 40-20: OPD={rel_40_v9_opd:.2f} nm vs Standard={rel_40_v9_std:.2f} nm')
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print(f' 60-20: OPD={rel_60_v9_opd:.2f} nm vs Standard={rel_60_v9_std:.2f} nm')
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else:
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print('V9 OP2 not found')
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print()
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print('='*70)
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print('SUMMARY')
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print('='*70)
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print()
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print('V10 reports: 40-20=1.99nm, 60-20=6.82nm (using OPD method)')
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print('V9 reports: 40-20=6.10nm, 60-20=12.76nm (likely Standard method)')
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print()
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print('If both studies have SIMILAR geometry, the OPD method should NOT')
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print('give such dramatically different values. This needs investigation.')
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