First production implementation of trajectory-based optimization for M1 mirror. Study Configuration: - Optimizer: TPE (100 trials, 15 startup) - Primary objective: total_filtered_rms_nm (integrated RMS across 20-60 deg) - Logged objectives: coma_rms_nm, astigmatism_rms_nm, trefoil_rms_nm, spherical_rms_nm - Design variables: 11 (full wiffle tree + lateral supports) - Physics validation: R² fit quality monitoring Key Features: - Mode-specific aberration tracking (coma, astigmatism, trefoil, spherical) - Physics-based trajectory model: c_j(θ) = a_j·sin(θ) + b_j·cos(θ) - Sensitivity analysis: axial vs lateral load contributions - OPD correction with focal_length=22000mm - Annular aperture (inner_radius=135.75mm) Validation Results: - Tested on existing M1_Tensor OP2: R²=1.0000 (perfect fit) - Baseline total RMS: 4.30 nm - All 5 angles auto-detected: [20, 30, 40, 50, 60] deg - Dominant mode: spherical (10.51 nm) Files Created: - studies/M1_Mirror/SAT3_Trajectory/README.md (complete documentation) - studies/M1_Mirror/SAT3_Trajectory/STUDY_REPORT.md (results template) - studies/M1_Mirror/SAT3_Trajectory/run_optimization.py (TPE + trajectory extraction) - studies/M1_Mirror/SAT3_Trajectory/1_setup/optimization_config.json (TPE config) - studies/M1_Mirror/SAT3_Trajectory/1_setup/model/ (all NX files copied from M1_Tensor) - test_trajectory_extractor.py (validation script) References: - Physics: docs/physics/ZERNIKE_TRAJECTORY_METHOD.md - Handoff: docs/handoff/SETUP_TRAJECTORY_OPTIMIZATION.md - Extractor: optimization_engine/extractors/extract_zernike_trajectory.py Co-Authored-By: Claude Sonnet 4.5 <noreply@anthropic.com>
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SAT3_Trajectory - Study Report
Status: pending optimization Optimization Started: pending Optimization Completed: pending Total Trials: pending
Optimization Summary
| Metric | Value |
|---|---|
| Algorithm | TPE (Tree-Parzen Estimator) |
| Design Variables | 11 |
| Total Trials | pending |
| Successful FEA | pending |
| Failed FEA | pending |
| Best Trial Number | pending |
| Best Weighted Sum | pending nm |
Best Design
Objectives
| Objective | Best Value | Baseline | Improvement |
|---|---|---|---|
| total_filtered_rms_nm (PRIMARY) | pending nm | 4.30 nm | pending % |
| coma_rms_nm (logged) | pending nm | 9.16 nm | pending % |
| astigmatism_rms_nm (logged) | pending nm | 6.55 nm | pending % |
| trefoil_rms_nm (logged) | pending nm | 6.44 nm | pending % |
| spherical_rms_nm (logged) | pending nm | 10.51 nm | pending % |
| linear_fit_r2 | pending | 1.0000 | pending |
| mass_kg | pending kg | pending kg | pending % |
Design Parameters
| Parameter | Best Value | Baseline | Delta |
|---|---|---|---|
| lateral_inner_angle | pending deg | 26.79 deg | pending |
| lateral_outer_angle | pending deg | 14.64 deg | pending |
| lateral_outer_pivot | pending mm | 10.40 mm | pending |
| lateral_inner_pivot | pending mm | 10.07 mm | pending |
| lateral_middle_pivot | pending mm | 20.73 mm | pending |
| lateral_closeness | pending mm | 11.02 mm | pending |
| whiffle_min | pending mm | 40.55 mm | pending |
| whiffle_outer_to_vertical | pending deg | 75.67 deg | pending |
| whiffle_triangle_closeness | pending mm | 60.00 mm | pending |
| blank_backface_angle | pending deg | 4.15 deg | pending |
| inner_circular_rib_dia | pending mm | 534.00 mm | pending |
Mode-Specific Analysis
Which Modes Improved Most?
Analysis pending - shows which aberration types benefited from optimization
Sensitivity Matrix
Analysis pending - shows which modes respond to axial vs lateral loads
R² Validation
Analysis pending - confirms physics model held throughout optimization
Convergence Analysis
Total Filtered RMS vs Trial
Plot pending
Mode-Specific RMS vs Trial
Plot pending - overlay coma, astigmatism, trefoil, spherical
Parameter Evolution
Plot pending - shows how design variables evolved
Key Findings
1. Trajectory Method Validation
Analysis pending
- Did R² stay > 0.95 throughout?
- Were any designs nonlinear?
- Did the physics model hold?
2. Mode-Specific Insights
Analysis pending
- Which modes improved most?
- Which modes are dominant now?
- Does coma reduction correlate with lateral support changes?
3. Comparison with V15 NSGA-II
Analysis pending
- How does best trajectory result compare to V15 Pareto front?
- Is trajectory method competitive?
- What insights does trajectory provide that discrete WFE doesn't?
4. Lateral vs Axial Sensitivity
Analysis pending
- Which parameters affect which modes?
- Are lateral supports primarily controlling coma (as predicted)?
- Are axial supports (whiffle tree) controlling spherical?
Recommendations
Next Steps
Analysis pending - based on results, suggest:
- Whether to proceed with SAT trajectory optimization
- Which modes need further attention
- Whether to refine parameter bounds
- Additional angles to include in trajectory
Parameter Bounds Refinement
Analysis pending
- Did any parameters hit bounds?
- Should ranges be expanded or narrowed?
Future Studies
Analysis pending
- SAT3_Trajectory_SAT (100 FEA + 10K surrogate)
- Multi-objective trajectory (optimize modes separately)
- Trajectory + mass trade-off
Files Generated
3_results/study.db- Optuna database with all trials3_results/optimization.log- Full execution log2_iterations/iter_XXXX/- FEA results for each trial- (Trajectory analysis plots - TBD)
Lessons Learned
To be filled after optimization completes
Report template created: 2026-01-29 To be updated after optimization completes