fix(brain): enforce r_f=6mm minimum, reject pockets that can't fit fillets
- Default r_f raised from 1.5mm to 6mm (machining constraint) - Default min_pocket_radius raised to 6mm - Pockets that can't fit r_f at any corner (within 80% tolerance) are skipped entirely — left solid for more stiffness in tight areas - Result: 26 pockets (was 432), 187 NX entities (was 13,061) - Min fillet radius: 4.88mm, all >= 4.8mm (80% of 6mm) - Mass: 4,601g (was 3,480g — more solid = heavier but manufacturable)
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@@ -23,7 +23,7 @@ PARAM_SPACE = {
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'gamma': {'type': 'float', 'low': 0.0, 'high': 3.0, 'desc': 'Density-thickness coupling'},
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# Manufacturing
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'w_frame': {'type': 'float', 'low': 3.0, 'high': 20.0, 'desc': 'Perimeter frame width (mm)'},
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'r_f': {'type': 'float', 'low': 0.5, 'high': 3.0, 'desc': 'Pocket fillet radius (mm)'},
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'r_f': {'type': 'float', 'low': 3.0, 'high': 10.0, 'desc': 'Pocket fillet radius (mm)'},
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'd_keep': {'type': 'float', 'low': 1.0, 'high': 3.0, 'desc': 'Hole keepout multiplier (× diameter)'},
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'min_triangle_area': {'type': 'float', 'low': 5.0, 'high': 80.0, 'desc': 'Minimum pocketable triangle area (mm²)'},
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}
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@@ -43,8 +43,8 @@ DEFAULT_PARAMS = {
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't_0': 3.0,
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'gamma': 1.0,
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'w_frame': 8.0,
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'r_f': 1.5,
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'r_f': 6.0,
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'd_keep': 1.5,
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'min_pocket_radius': 1.5,
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'min_pocket_radius': 6.0,
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'min_triangle_area': 20.0,
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}
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