Major improvements to telescope mirror optimization workflow: Assembly FEM Workflow (solve_simulation.py): - Fixed multi-part assembly FEM update sequence - Use ImportFromFile() for reliable expression updates - Add DuplicateNodesCheckBuilder with MergeOccurrenceNodes=True - Switch to Foreground solve mode for multi-subcase solutions - Add detailed logging and diagnostics for node merge operations Zernike RMS Calculation: - CRITICAL FIX: Use correct surface-based RMS formula - Global RMS = sqrt(mean(W^2)) from actual WFE values - Filtered RMS = sqrt(mean(W_residual^2)) after removing low-order fit - This matches zernike_Post_Script_NX.py (optical standard) - Previous WRONG formula was: sqrt(sum(coeffs^2)) - Add compute_rms_filter_j1to3() for optician workload metric Subcase Mapping: - Fix subcase mapping to match NX model: - Subcase 1 = 90 deg (polishing orientation) - Subcase 2 = 20 deg (reference) - Subcase 3 = 40 deg - Subcase 4 = 60 deg New Study: M1 Mirror Zernike Optimization - Full optimization config with 11 design variables - 3 objectives: rel_filtered_rms_40_vs_20, rel_filtered_rms_60_vs_20, mfg_90_optician_workload - Neural surrogate support for accelerated optimization Documentation: - Update ZERNIKE_INTEGRATION.md with correct RMS formula - Update ASSEMBLY_FEM_WORKFLOW.md with expression import and node merge details - Add reference scripts from original zernike_Post_Script_NX.py 🤖 Generated with [Claude Code](https://claude.com/claude-code) Co-Authored-By: Claude <noreply@anthropic.com>
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