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Atomizer/projects/hydrotech-beam/README.md
Anto01 ed6874092f chore: clean hydrotech-beam syncthing conflicts and add new docs
- Remove all .sync-conflict-* files
- Remove temp _temp_part_properties.json files
- Add USER_GUIDE.md
- Add dashboard docs (Executive, Technical, Operations, Master Plan)
- Add playbooks (DOE, NX_REAL_RUN, SYNCTHING_RECOVERY)
- Update iteration results

Co-Authored-By: Claude Opus 4.6 <noreply@anthropic.com>
2026-02-16 12:11:16 -05:00

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# Hydrotech Beam — Structural Optimization
**Client:** Hydrotech (internal test fixture)
**Channel:** #project-hydrotech-beam
**Created:** 2026-02-08
**Status:** Technical Breakdown Complete — Awaiting Gap Resolution
---
## Objective
Optimize a sandwich I-beam with lightening holes: minimize mass while meeting stiffness and strength constraints.
## Key Numbers
| Metric | Baseline | Target |
|--------|----------|--------|
| Mass | ~974 kg | Minimize |
| Tip displacement | ~22 mm | ≤ 10 mm |
| Von Mises stress | TBD | ≤ 130 MPa |
## Design Variables
| Variable | Range | Type |
|----------|-------|------|
| Half-core thickness | 1040 mm | Continuous |
| Face thickness | 1040 mm | Continuous |
| Hole diameter | 150450 mm | Continuous |
| Hole count | 515 | Integer |
## Approach
Two-phase optimization:
1. **DoE** (LHS, 4050 trials) — map the landscape
2. **TPE** (Bayesian, 60100 trials) — converge to optimum
Total budget: ~100150 NX evaluations, est. 25 hours compute.
## Project Structure
```
hydrotech-beam/
├── README.md ← You are here
├── CONTEXT.md # Intake requirements
├── BREAKDOWN.md # Technical analysis
├── DECISIONS.md # Decision log
├── models/ # Reference NX models (golden copies)
├── kb/ # Living knowledge base
│ ├── components/ # Per-component knowledge
│ ├── materials/ # Material data
│ ├── fea/ # FEA model knowledge
│ └── dev/ # Generation documents
├── images/ # Screenshots, plots, renders
├── studies/ # Optimization campaigns
│ └── 01_doe_landscape/ # (first study — pending)
└── deliverables/ # Final reports and recommendations
```
## Key Documents
- [CONTEXT.md](CONTEXT.md) — Full intake data
- [BREAKDOWN.md](BREAKDOWN.md) — Tech Lead's technical analysis
- [DECISIONS.md](DECISIONS.md) — All project decisions
- [USER_GUIDE.md](USER_GUIDE.md) — Living user guide (operators + bots)
- [playbooks/DOE.md](playbooks/DOE.md) — DOE execution playbook
- [playbooks/NX_REAL_RUN.md](playbooks/NX_REAL_RUN.md) — Real NX run checklist
- [playbooks/SYNCTHING_RECOVERY.md](playbooks/SYNCTHING_RECOVERY.md) — Sync recovery and cleanup
- [kb/_index.md](kb/_index.md) — Knowledge base overview
## Team
| Role | Agent | Status |
|------|-------|--------|
| Manager | 🎯 Manager | Coordinating |
| Technical Lead | 🔧 Tech Lead | Breakdown complete |
| CEO | Antoine | Gap resolution pending |