chore(hq): daily sync 2026-03-12

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# 2026-02-10
## Hydrotech Beam — KBS Sessions Received
- Antoine recorded 3 KBS capture sessions on his Windows machine (NX/Simcenter)
- Data location: `/home/papa/ATODrive/Projects/hydrotech-beam/Hydrotech-Beam/_capture/`
- Sessions: `20260210-132817` (6s), `20260210-161401` (38s), `20260210-163801` (414s main session)
- Main session is a full walkthrough of the NX model with parameter names, values, BCs, materials
### New Information from KBS Sessions
- Beam length = 5,000 mm (`beam_length` expression)
- Cantilever: left fixed, right loaded with 10,000 kgf downward
- Hole span = 4,000 mm (`p6`), holes start/end 500mm from beam ends
- Mass via expression `p1` (NOT `p173` as we had) — starting 11.33 kg (CONTRADICTS 974 kg baseline!)
- Material: ANSI Steel 1005 — future: aluminum 6061, stainless ANSI 310
- Mesh: CQUAD4 thin shells, mid-surface idealization, element size = 67.4/2
- New expression names: `beam_half_height`, `beam_half_width`
- `p6` (hole span) as potential new design variable
- 4 screenshot triggers in the session metadata
### Actions Taken
- Posted acknowledgment + next steps in #project-hydrotech-beam
- Spawned Tech Lead sub-agent (label: tech-lead-kb-update) to:
- Process all 3 transcripts
- Update KB to Gen 002
- Reconcile mass discrepancy (11.33 kg vs 974 kg)
- Close resolved gaps (G1, G2, G5 partial, G8)
- Update CONTEXT.md
- Commit to Gitea
### Workflow Status
- Step 1 (Optimizer strategy): OPTIMIZATION_STRATEGY.md exists as DRAFT from Feb 9
- Current: Processing new KB data before proceeding
- Next: Optimizer revises strategy with confirmed params → Auditor review → Study Builder code
- Model files confirmed synced: Beam.prt, Beam_fem1.fem, Beam_fem1_i.prt, Beam_sim1.sim
### Completed
- [x] Tech Lead completed KB Gen 002 update — commit `b88657b`
- [x] Mass corrected AGAIN: **1,133.01 kg** (`p173`), NOT 11.33 kg — Antoine corrected us
- [x] Binary introspection of Beam.prt — extracted complete expression table (commit `15a457d`)
- [x] DV baselines are NOT round: face_thickness=21.504, core_thickness=25.162 (not 20/20)
- [x] Gaps G12-G14 closed (beam_half_height=250, beam_half_width=150, holes_diameter expression confirmed)
- [x] Important: `beam_lenght` has TYPO in NX (no 'h') — scripts must use exact spelling
- [x] `hole_count` links to `Pattern_p7` in the NX pattern feature
- [x] CONTEXT.md updated with full expression map, pushed to Gitea
### Pending — Waiting on Antoine
- [ ] Baseline re-run (G10, G11) — need current displacement and stress values
- [x] Decision on `p6` (hole span) — kept fixed at 4,000mm for now (Manager decision)
### Windows Environment (dalidou)
- Path: `C:\Users\antoi\Atomizer\projects\hydrotech-beam\` (Syncthing from server)
- Python: `anaconda3\envs\atomizer` (conda env named "atomizer")
- Antoine ran smoke test on Feb 11 — hit 2 bugs, both fixed (commit `135698d`)
- NXOpen implementation still needed (solve, extract_displacement, extract_stress)
### In Progress
- [x] Optimization strategy updated with corrected baselines (commit `3e51804`)
- [x] Auditor review: APPROVED WITH CONDITIONS — 2 blockers found and fixed:
- Hole spacing formula: `span/(n-1)` not `span/(n+1)` — fixed
- Web height constraint: added `500 - 2*face - dia > 0` pre-check — fixed
- Commit `94bff37`
- [x] Study Builder completed Phase 1 code (commit `017b90f`) — verified end-to-end with stub solver
- 6 files: run_doe.py, sampling.py, geometric_checks.py, nx_interface.py, requirements.txt, README.md
- Pre-flight geometric filter catches ~24% of infeasible combos
- NXOpen template ready — needs 3 methods filled in on Windows (solve, extract_disp, extract_stress)
- [ ] Antoine running baseline SOL 101 for displacement + stress (parallel)
- [ ] `p6` kept fixed at 4,000mm for now (DEC by Manager)
### NXOpenSolver → Existing Engine Integration (Late Evening)
- Antoine confirmed: runs everything from his "Honda atomizer" conda env on Windows
- Uses existing `run_optimization.py` which calls `NXSolver` + `NXParameterUpdater` + pyNastran extractors
- **Key insight:** We do NOT need to write NXOpen code from scratch — the Atomizer engine already has everything:
- `optimization_engine/nx/solver.py` — journal-based solver via `run_journal.exe`
- `optimization_engine/nx/updater.py` — expression updates via `.exp` import
- `optimization_engine/extractors/extract_displacement.py` — pyNastran OP2
- `optimization_engine/extractors/extract_von_mises_stress.py` — pyNastran OP2, kPa→MPa
- `optimization_engine/extractors/extract_mass_from_expression.py` — from temp file
- Delegated to Study Builder (label: `study-builder-nx-impl`) to rewrite `NXOpenSolver` as a wrapper around existing engine
- Asked Antoine to confirm `pyNastran` is installed in the conda env
### Infra Fixes
- Study Builder model was set to non-existent `claude-sonnet-5` → fixed to `claude-sonnet-4-20250514`
- All agents were missing Anthropic API auth → propagated from Manager's auth-profiles.json
- Agents fixed: secretary, study-builder, optimizer, auditor, technical-lead
### Study Builder Delivered — NXOpenSolver (commit `33180d6`)
- Wraps existing Atomizer engine: NXParameterUpdater, NXSolver, pyNastran extractors
- HEEDS-style iteration folders, 600s timeout, CQUAD4 shell stress, kPa→MPa
- Full interface compatibility with run_doe.py preserved
- 252 additions, 126 deletions
### Tech Lead Refined — NXOpenSolver v2 (commit `390ffed`)
- Built on Study Builder's work with improvements:
- Element type auto-detection (tries solids first, falls back to CQUAD4)
- OP2 fallback path (solver result → expected naming convention)
- Mass fallback via `_temp_part_properties.json`
- Follows SAT3_Trajectory_V7 FEARunner pattern exactly
- Both commits stack cleanly on main, latest is the active version
### Late Night — Antoine Follow-Up (~23:00-01:00 UTC)
- Antoine returned: "Yeah! What's next?" — confirmed ready to move forward
- Asked about conda env: confirmed he uses `conda atomizer` (defined in `environment.yml` at repo root)
- Includes optuna, scipy, numpy, pandas, pyNastran — all Phase 1 deps covered
- Asked "What's the NXOpen implementation about?" — explained the 3 bridge methods (solve, extract_disp, extract_stress)
- Antoine asked how this relates to legacy Atomizer studies (SAT3, mirror blank)
- Confirmed: same engine (NXSolver, NXParameterUpdater, pyNastran extractors)
- Differences: geometric pre-filter, LHS sampling, cleaner separation, project-scoped
- **Antoine approved:** "go ahead and do it"
- Delegated NXOpen implementation completion to Technical Lead (label: `hydrotech-nxopen-impl`)
- Task: complete NXOpenSolver.evaluate() using existing Atomizer engine components
- Reference: SAT3_Trajectory_V7, bracket study, existing engine classes
### Feb 11 Morning — Bug Fixes + Final Refactor
- Antoine tested on dalidou, hit 2 bugs:
1. SQLite duplicate study name → fixed with `load_if_exists=True` + `--clean` flag
2. Sampling crash with `n-samples 1` → skip stratified patching when n < 11
- Commit `135698d`
- **Full refactor of nx_interface.py** (commit `126f0bb`):
- `AtomizerNXSolver` wraps existing `optimization_engine` (NXSolver + pyNastran extractors)
- HEEDS-style iteration folders, .exp file generation, OP2 extraction
- StubSolver improved with beam-theory approximations
- Windows path confirmed: `C:\Users\antoi\Atomizer\projects\hydrotech-beam\`
- Conda env: `atomizer` (all deps pre-installed)
### Future Initiative — NX Simcenter 3D MCP (CEO request, Feb 11)
- MCP server on dalidou for direct NXOpen interaction
- Endpoints: expressions.list/get/set, model.update, solve.run, results.*, introspect, screenshots
- Eliminates pyNastran, temp files, journal generation — all via NXOpen API
- Target: Phase 2/3 roadmap
- Logged per Antoine's explicit request — not blocking current work
### Next
- [ ] Antoine tests `--backend nxopen` on dalidou (single trial smoke test)
- [ ] Full 51-trial Phase 1 run
- [ ] Phase 2 TPE optimization

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# 2026-03-12
## Nightly Digestion — OP_11 (Incremental)
### STORE
- No new activity. Zero file changes across all workspaces since Mar 7. Day 19 of idle.
### DISCARD
- **Archived Feb 10 daily log** (30 days old) → `memory/archive/2026-02-10.md`
- Biggest single day of Hydrotech Beam work. Archive summary preserves all key facts, commits, technical specs, and open items.
- Original removed from active memory directory.
- Feb 11 log reaches 30-day threshold tomorrow (Mar 13) — queued for next cycle.
- Mar 111 daily logs continue to contain only digestion-cycle entries (no substantive activity). Will compress when they hit 30 days.
- No contradictions found.
### SORT
- Nothing to promote or reorganize. All key Feb 10 findings were already stored in MEMORY.md and project KB during the active phase.
### REPAIR
- All key paths verified: taskboard.json, mc-update.sh, mission-control tasks, QUICK_REF.md, CLUSTER.md, taskboard skill, orchestrate skill, AGENTS_REGISTRY.json, mission-control-protocol.md — **all OK**.
- No agent workspace changes since Mar 7.
- No broken references found.
### EVOLVE
- **Standing amendment proposal (20th consecutive near-identical nightly cycle):**
OP_11 §Triggers idle-mode rule: when no workspace file changes for >7 consecutive days, switch nightly digestion to **weekly-only**. Resume nightly when activity resumes. This cycle archived 1 log — the only substantive action in 20 nightly runs. Weekly would have caught this on the same schedule.
- **Requires CEO approval** per protocol change rules.
### SELF-DOCUMENT
- No doc changes needed. All docs reflect current state.

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# Archive Summary — 2026-02-10
**Biggest single day of Hydrotech Beam work.** Full details archived from daily log at 30-day threshold.
## Key Events
- Received 3 KBS capture sessions from Antoine (NX/Simcenter walkthrough of Hydrotech Beam model)
- Tech Lead processed sessions → KB Gen 002 update (commit `b88657b`)
- Mass corrected to **1,133.01 kg** (`p173`) — Antoine correction, ground truth
- Binary introspection of Beam.prt → full expression table extracted (commit `15a457d`)
- DV baselines confirmed NOT round: face_thickness=21.504, core_thickness=25.162
- `beam_lenght` has TYPO in NX (no 'h') — must use exact spelling
- Gaps G12-G14 closed
## Optimization Pipeline Built (Full Chain)
1. Optimizer updated strategy with corrected baselines (commit `3e51804`)
2. Auditor reviewed → APPROVED WITH CONDITIONS (hole spacing formula + web height constraint fixed, commit `94bff37`)
3. Study Builder completed Phase 1 code: run_doe.py, sampling.py, geometric_checks.py, nx_interface.py (commit `017b90f`)
4. Study Builder delivered NXOpenSolver wrapper around existing Atomizer engine (commit `33180d6`)
5. Tech Lead refined NXOpenSolver v2 with auto-detection + fallbacks (commit `390ffed`)
6. Antoine tested on dalidou → 2 bugs fixed (commit `135698d`)
7. Full refactor of nx_interface.py → AtomizerNXSolver (commit `126f0bb`)
## Key Technical Facts (Preserved)
- Beam: 5,000mm length, cantilever (left fixed, right 10,000 kgf down)
- Hole span = 4,000mm (`p6`), kept fixed (Manager decision)
- Material: ANSI Steel 1005 (future: aluminum 6061, stainless ANSI 310)
- Mesh: CQUAD4 thin shells, mid-surface idealization, element size 67.4/2
- Conda env: `atomizer` on Windows (dalidou), all deps pre-installed
- Windows path: `C:\Users\antoi\Atomizer\projects\hydrotech-beam\`
- Existing engine reused: NXSolver + NXParameterUpdater + pyNastran extractors
## Infra Fixes
- Study Builder model corrected (`claude-sonnet-5``claude-sonnet-4-20250514`)
- API auth propagated to all agents from Manager's auth-profiles.json
## CEO Requests Logged
- NX Simcenter 3D MCP server — Phase 2/3 roadmap item
## Open at EOD
- Antoine to test `--backend nxopen` smoke test on dalidou
- Full 51-trial Phase 1 run pending
- Phase 2 TPE optimization pending